0. SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS

1. SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS
SEAT SPECIFICATIONS
Suspension weight range from 50 – 120 KG
Longitudinal adjustment with guide rail 150 mm
Vertical travel 75 mm
Vacuum Foaming
Suspension with double acting shock absorber
SIP range from 200 – 300 mm
Seat types – Fixed, Sliding with nylon guide, Sliding with channel guide, Scissor type suspension, Fixed Arm, Adjustable Arm, Bucket type pan
Surface Treatment
C.E.D Coating / Primer after phosphating thickness from 20 – 30 microns
Powder Coating thickness from 60 – 80 microns
TRACTOR & CONSTRUCTION EQUIPMENT SEATS
TRACTOR & CONSTRUCTION EQUIPMENT SEATS

2. SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS
Seat length range from 580 – 670 mm
Seat width range from 260 – 300 mm
Fender rail foaming thru insert molding

3. SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS
PU Foam – Dow Chemicals (MDI / TM)
Foam Hardness range from 12 – 40 kgf
Density range from 55 – 95 kg/m3
Resilience Test – Min. 100 mm rebound
Permanent Compression Test – 10% max of foam height
Trim / Seat Cover
Breaking Load range from 15 – 45 kg/3 cms (MD) & kg/3 cms (TD)
Elongation range from 45 – 100% (MD) & 170 – 300% (TD)
Thickness from 0.8 – 1.00 mm
GSM range from 525 – 750 gms

4. SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA)
ENTICER BASE & BACK

5. SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA)
CRUX

6. SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA)
GLADIATOR

7. SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA)
YBR

8. SEATING SYSTEMS – TWO WHEELERS SEATS (MTWL)
DURO
FLYTE

9. SEATING SYSTEMS – TWO WHEELERS SEATS (MTWL)
CENTURO
KINE

10. SEATING SYSTEMS – TWO WHEELERS SEATS (EXPORTS)
PIAGGIO X8
PIAGGIO X9
MBK FRANCE
PIAGGIO NRG POWER

11. MANUFACTURING FACILITIES
PU Shop
2 High Frequency PU Molding machine from Hennecke Germany
PLC controlled mixing head

12. MANUFACTURING FACILITIES
Paint Shop
7 tank Phosphating process
Powder coating paint shop
Liquid Spray Painting
Press Shop
Press Shop from 5 to 250 tons mechanical presses
100 & 350 ton hydraulic presses

13. MANUFACTURING FACILITIES – TRACTOR SEATS
Seat Assembly Line
Tractor Seats
Seat assembly work stations – 08
Seat pan assembly work stations – 08

14. MANUFACTURING FACILITIES – TWO WHEELER SEATS
Seat assembly lines – 02
Stitching line – 01
6 Stitching Machines from JUKI, Japan
Double stitch machine from Toyo, Japan

15. TESTING FACILITIES – TRACTOR SEATS
Seat Testing Rig
Cam based testing rig – 01
Testing cycle – 1.0 lac cycles

16. TESTING FACILITIES – TWO WHEELER SEATS
Seat Fitment Frames
100% inspection on fitment frames before packing
Foam Hardness Testing Machine
Fully computerized foam hardness testing machine with hysteresis graph