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PX-7: The Proven Champion

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Presentation on theme: "PX-7: The Proven Champion"— Presentation transcript:

1 PX-7: The Proven Champion
11/1/16

2 Contents Introduction History of the PX-7 Enhancements by Subsystem
Benefits Product Information Conclusion

3 A Rich History Rooted in
Innovation Earned its first profit in 1937 Founded in 1919 by Clessie Cummins and W.G. Irwin Promoted diesels as a reliable source of power Pioneered the development of diesel engines Talking points Founded in 1919, the result of an unlikely partnership between a banker and an inventor, who shared a belief in the power of ideas and a vision for what ingenuity and hard work could achieve. The men were Clessie Cummins and W.G. Irwin, visionaries who saw the potential and power of the simple diesel engine. Here is some of the basic history: Cummins was founded in 1919 in Columbus Indiana, by mechanic Clessie Cummins and investor W. G. Irwin with the financial support from the Irwin family. As one of the 200 companies with the diesel license, Cummins took the available technology and transformed diesel into a reliable and everyday use of transformation power source. To promote the diesel engines, Cummins did a lot of creative events to let the world see the reliable power of diesel. Coast to coast bus tour powered by Cummins diesel engine in 1932 (started in New York and arrived in Los Angeles in 91 hours 10 min and burned only 365 gallons of fuel, which cost $21.90) Cummins car also ran in the Indianapolis 500 in early 1930s Clessie also drove a Cummins-powered Auburn car from New York to San Francisco in 1935 on $7.62 worth of fuel The Irwin family believed in diesel technology and understood the importance of taking the long view – that investing in innovative ideas take time. It took 18 years before Cummins earned its first profit - in And the rest, as we say, is history. Search tags: The Power of Cummins, power_of_cummins, the_power_of_cummins, cumminspower Focused on the long term and greater good

4 Performance Legendary Partner Dependable Customers Loyal

5 The Classic American Workhorse 30+ years of North American legacy
In-line 6 Cylinder Single VGT Turbocharger for all ratings HP, lb-ft Torque Proven in various duty cycles and across diverse applications American designed and globally embraced Certified to 2017 Green House Gas standards Built off the B-series legacy, the 2017 PX-7 will continue to be the classic American workhorse. With more than 30 years of a parent bore 6 cylinder design, the PX-7 will continue to meet the demands of various duty cycles and applications. This American designed and manufactured engine has been certified to the 2017 Green House Gas standards.

6 Stable Architectural Design 30+ Years of Parent Bore design
20 Years of 4 valve head 15 Years: Variable Geometry Turbocharge (VGT) Exhaust Gas Recirculation (EGR) High Pressure Common Rail (HPCR) 11 Years of 6.7 liters of displacement 10 Years of Aftertreatment Building the B-series platform, the PX-7 is truly taking advantage of the stable architectural design and leveraging the experience of previous B-series generations in order to deliver the most efficient and reliable B-series platform to date. With 30 years or parent bore design, 20 years of 4 valves, 15 years of VGT, EGR, HPCR, 11 years of 6.7 liters of displacement, 10 years of aftertreatment

7 Total Engine System Integration Air Handling & EGR Combustion &
Aftertreatment Combustion & Fuel Systems Electronic Controls Fuel and Lube Filters With our in house component business and technology, we are able to find optimized solutions in each aspect but also the combinations that do so in concert: Base engine: friction and parasitics, displacement, bore/stroke Combustion: bowl design, nozzle spray angle, alternative fuels, injection pressure, multiple injections, rate shaping Air Handling: EGR, turbo efficiency Aftertreatment: High NOx conversion, good uniformity of flow and urea, temperature management Is the integration and optimization that enables to deliver innovative solutions that meet customer requirements in diverse markets and applications

8 Robust Air Handling System
Single Variable Geometry Turbocharger (VGT) Simple, elegant design One sliding nozzle for dynamic airflow control Provides engine braking Proven reliability and durability Incorporates HD bearing system in 2017 PX-7 Modified exhaust manifold interface to improve durability and serviceability Exhaust Gas Recirculation (EGR) Steel braided inlets and outlet tubes for improved durability The Air handling system is lead first and foremost by the Cummins Turbo Technologies Variable Geometry Turbocharger (VGT). This single VGT turbocharger is a simple and elegantly designed turbo that can dynamically adjust the airflow by adjusting a single sliding nozzle for better air/fuel mixing. Additionally, the VGT provides engine braking without the need of incorporating a separate engine brake. The 2017 PX-7 will build upon the proven reliable and durable VGT by incorporating a Heavy-duty bearing system that can be found on our X15 and X12 engines. Additionally, the exhaust manifold and VGT interface has been modified to improve the turbochargers durability and serviceability. Since 2002, the B-series platform has used exhaust gas recirculation for emissions control. The B-platforms EGR system has seen minor improvements since In 2017, for better durability, the EGR will use steel braided inlets and outlets, and will have updated valves and a single crossover tube.

9 Fuel Systems and Combustion
4 valves per cylinder since 1998 Provides better air flow for optimal combustion recipe High Pressure Common Rail (HPCR) provides multiple injections per event with 15 years of experience Reduces noise Reduces emissions Improves fuel efficiency 6.7 liters of displacement for increased power density without increasing engine stress Class leading compression ratio Since 1984, the B-series platform has used a sleeveless piston design (parent bore). The first major change to the fuel system came with the introduction of 4 valves per cylinder in 1998 which allowed for better air flow and air flow control for a better combustion recipe. This started the directionally correct movement for emissions control without sacrificing fuel economy. In 2002, the Fuel System and Combustion recipe incorporated High Pressure Common Rail and EGR. This allowed for better NOx control, DPF reduction, without sacrificing fuel economy. Additionally, the multiple injections per combustion event helps reduce emissions, provides smoother operation, and improves fuel economy all while reducing noise. In 2007, the PX-7 increased its displacement size by 13% by moving from 5.9 liters of displacement to 6.7 liters. By incorporating a deep rib block for improved reliability, durability, thermal management, the PX-7 saw a 24% increase in peak torque, 38% increase in clutch engagement torque and almost 42% increase in overall horsepower. The class leading compression ratio allows the PX-7 to extract more mechanical energy from diesel fuel, and improve the thermal efficiency of the system, providing better overall fuel economy and aftertreatment management.

10 Fuel Filters by Fleetguard
NanoNet Fuel Filters have been used since 2013 10-13 times more effective at removing 4 micron particulates Traps and retains contaminants even under real world vibration and flow surge Protects high pressure injectors from damaging fuel systems Increases fuel system robustness Separates water for better fuel protection In order to provide the class leading compression ratio, the fuel quality needs to be best-in-class in order to prevent any fuel system damage. Since 2013, the PX-7 has utilized Cummins Filtration Fleetguard Fuel Filters with NanoNet media. The NanoNet media provides times more protection compared to a StrataPore filter when removing 4 micron particulates (smaller than a red blood cell). This media does a better job at not only trapping the microns, but holding onto the microns during severe vibration. This protects injectors and improves the overall fuel system robustness. In 2017, a new stage 1 fuel filter will incorporate water in fuel separation technology to provide even better quality diesel to the fuel system.

11 Electronic Controls Single high capacity ECM (2350)
Common ECM across most diesel on-highway products Full control authority over the engine and aftertreatment system for optimized performance and improved engine lamp strategy. Incorporates Connected Solutions The single high capacity engine control module (ECM) on the PX-7 is common across most (PX-9, ISX12, X15) on-highway diesel platforms. ECM 2350 fully incorporates control of both the engine aftertreatment system for better performance and improved driver dash-lamp notification. Additionally, the PX-7 will be capable of using Cummins Connected Solutions through a telematics provider. Connected Diagnostics provides instantaneous fault code analysis and sends recommendations to owners / fleet managers for better decision making. Connected Calibrations allows for new engine calibrations to be sent and saved in the ECM until the driver stops, and accepts the change… this can ensure that even the most remote vehicle (with access to telematics data) is operating with the most up-to-date engine calibration. Connected Tuning allows for the adjustment of specific engine parameters without the need of stopping and having the vehicle serviced. If the Px-7 vehicle changes routes and you want more control over cruise or pedal speeds, connected tuning allows you to remotely send an updated calibration to the engine, and all that is needed is a driver to select “accept” when the vehicle is stopped.

12 Single Module Aftertreatment
Customer voice-driven design Combines high-efficiency SCR, an enhanced dosing unit and a high capacity DPF into a single flow-through unit. MidRange System features: Up to 70% reduction in space claim Up to 30% reduction in weight Enhanced thermal and fuel efficiency Building off over 10 years of aftertreatment experience, the 2017 PX-7 will use the new, Single Module Aftertreatment, from Cummins Emission Solutions. By consolidating the 2010 and 2013 aftertreatment system (DPF, Decomposition Tube, and SCR catalyst) into a single flow through unit, the PX-7 aftertreatment will see up to a 70% reduction in space claim (volume) and up to 30% reduction in weight. This flow-through design, either side-in-side out, or end-in-end-out, provide better thermal management and fuel efficiency without increasing backpressure.

13 The Leading Choice for Customers
Lowest cost of operation and maximum uptime High power-to-weight ratio Class-leading compression ratio Combustion and system optimization Superior lifetime value Low maintenance Long service intervals Better fuel economy Every aspect of the PX-7 has been improved, from fuel efficiency to reliability and durability. So you get the lowest cost of operation and maximum uptime, whether your operation runs pickup-and-delivery trucks, step vans or other medium-duty trucks. The PX-7 gets the highest fuel economy of any engine in its class. In 2017, that advantage increases with up to 7 percent better fuel economy versus our 2016 model. Ratings range from 200 hp to 325 hp ( kW). Low maintenance, long service intervals and better fuel economy than any other engine in its class add up to superior lifetime value. So you get financial benefits in addition to meeting emissions regulations. That’s what we mean when we say Cummins PX-7 is redefining efficiency.

14 Superior Fuel Economy for
Lower TCO Up to 7% total improvement! Combustion & System Optimization The efficiency series ratings ( hp) B6.7 is delivering up to 7% fuel economy improvement across various duty cycles in Performance ratings ( hp) can expect to see a 5% improvement in fuel economy over model year ISB6.7 engines. For customers looking for additional fuel savings in high idle duty cycles, please consider a stop/start powered vehicle with the B6.7 and stop/start technology.

15 Advertised Horsepower Clutch Engagement Torque Aftertreatment System
Technical Specification Advertised Horsepower hp kW Peak Torque lb-ft N-m Governed Speed 2600 rpm Clutch Engagement Torque 400 lb-ft 542 N-m Number of Cylinders 6 System Weight 1295 lb 588 kg Engine (Dry) 1150 lb 522 kg Aftertreatment System 145 lb 66 kg The PX-7 is available in ratings from hp, and from 520 to 750 lb-ft of torque. With 400 lb-ft of clutch engagement torque, the PX-7 will provide enough startability to help any applicable load get moving. With a lighter aftertreatment over the 2013 product, the PX-7 will provide even more payload than previously seen.

16 PX-7 Ratings Engine Model Power HP (kW) Peak Torque lb-ft (Nm) @ rpm
HP Performance Ratings PX-7 325 325 (242) PX-7 300 300 (224) PX-7 280 280 (209) 660 HP Efficiency Ratings PX-7 260 260 (194) PX-7 250 250 (186) PX-7 240 240 (179) PX-7 220 220 (164) PX-7 200 200 (149) The PX-7 has broad range of ratings similar to our X15 series engines will be optimized for performance and efficiency.

17 Specialty Applications
PX-7 Rating Strategy Differences Turbo Pistons Damper 280 660 325 750 Specialty Applications 340 700 360 800 Performance Efficiency 200 520 260 660 Optimized Single Module size for the specific engine series Any rating from horsepower requires only a calibration change in order to move from one horsepower/torque rating to another. These “Efficiency” ratings provide up to 7% fuel economy gains compared to the 2016 PX-7. When moving from 260 horsepower to horsepower, a new turbocharger, new pistons and fuel injectors, and a larger single-module aftertreatment is needed. Therefore it is crucial that during the spec’ing process, you choose the horsepower/torque level optimized to for your objective and duty cycle. 10LMH 13MH

18 Pickup and Delivery: Up to 33,000 lbs GCVW
HP with Torque 600 lb-ft and Below 2000 2400 1700 2100 1500 1700 RPM For PX-7 with 520 lb-ft of torque and GCVW greater than 19,500 lbs, add 150 rpm to the recommended gearing ranges. For applications using Automatic and Dual-Clutch Transmissions, it is permissible to subtract 100 rpm to the recommended gearing ranges. For pick-up and delivery applications below 33,000 lbs, any PX-7 can be spec’d. For customers with 520 lb-ft of torque and GCVWs greater than 19,500 lbs, add 150 rpm to the recommended gearing ranges for better driveability.

19 Pickup and Delivery: Up to 50,000 lbs GCVW
HP and Torque > 600 lb-ft Pickup and Delivery: Up to 50,000 lbs GCVW 2150 2400 1950 2150 1700 1950 RPM For PX-7 with greater than 600 lb-ft of torque and GCVW less than 33,000 lbs, it is permissible to subtract up to 200 rpms from the recommended gearing ranges. For PX-7 with greater than 600 lb-ft of torque and GCVW greater than 33,000 lbs, add 100 rpm to the recommended gearing ranges. For pickup and delivery or regional applications greater than 33,000 lbs, it is recommended to select a ratings with at least 600 lb-ft of torque for better drivability.

20 Vocational Ratings 200 - 325 HP and Torque > 600 lb-ft
For PX-7 with less than 600 lb-ft of torque, add 200 rpm to recommended gearing ranges (except the upper performance range)

21 Every 3rd to 4th Oil Change Interval
Maintenance Intervals Maintenance Item Miles Kilometers Hours Oil and Filter 15,000 24,000 500 Fuel Filter Coolant Filter Standard Coolant 60,000 96,000 2,000 Overhead Adjustment 150,000 240,000 5,000 Coalescing Filter Every 3rd to 4th Oil Change Interval DEF Filter 200,000 320,000 6,500 Particulate Filter Cleaning Outlined are the typical maintenance intervals for the PX-7. For duty cycle, application, or average mpg specific maintenance intervals please consult the operation and maintenance manual for the most up-to-date information. Additionally, a larger oil pan (20 qt) can be spec’d for increased oil and filter drain intervals. Consult your Operation and Maintenance Manual for more information. Consult your Operation and Maintenance Manual for more information.

22 Base Warranty 2 Year / 250K Miles 100% Coverage for:
Parts and labor on warrantable failures Aftertreatment Consumables used in the repair All with no deductible *Warrantable failures are those due to defects in Cummins material of factory workmanship. Base engine warranty coverage for PX-7 includes parts and labor on warrantable failures for both the engine and the aftertreatment system. Even consumables used in the repair are covered – all with no deductible. Cummins base warranty coverage is good for 2 years/unlimited mileage.

23 Extended Coverage Your choice between multiple comprehensive packages that provide peace of mind Protection from unexpected repair costs Reduces variability and risk in budget planning Helps plan maintenance and repair budgets Allows for customization based on application Easy to understand

24 Key Electronic Features
Vehicle Acceleration Management Load Based Speed Control Gear Down Protection Road Speed Governor Cruise Control Once customers decide on the feature and parameter setup for their engine, they can create a file to transfer to the ECM. This file can be uploaded by any authorized PowerSpec user – and can be used to configure one engine or an entire fleet of vehicles (Via “Hotspec”).

25 Realizing Our Vision Realizing that everything we do has a direct benefit to the customer, organizing our company to be more customer-focused and driven is our top goal.

26 3500 Cummins authorized service locations
With Cummins, you are not only receiving market-leading products, you are receiving expert support from Cummins Care. Cummins Distributors, OEM and Independent dealers provide a full level service (maintenance, parts, and repair) opportunities. As you can see by the map, if an issue were to occur, you can feel confident knowing that there is a Cummins Service Location nearby. For the closest, available, service center, please contact Diesels.

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