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Developed by AlMansoori HSEQ Department
Supervising Safety SUPERVISING SAFETY HSEQ Roles Supervisor for Developed by AlMansoori HSEQ Department Revision Date: 25/04/2012
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Aim To refresh AlMansoori Supervisory Personnel on their Responsibilities for Health, Safety and Environmental Protection at Work.
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Objectives Upon completion of this session, participants should be able to: Understand the company's HSEQ Policy Understand AlMansoori’s HSEQ Expectations (Managers, Supervisors, Employees) Understand the roles and functions of supervisors in Incident Prevention Importance of an effective safety inspection and audit at the worksite How to develop a TASK HAZARD ANALYSIS Importance of conducting an Incident Investigation How to communicate and motivate the workforce effectively Hazard Identification (PDF)
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2011 SUMMARY OF INCIDENTS
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Main underlying causes of LTI’s in 2011:
Failure to conduct risk assessment / check the hazards available in the working area to take necessary precautions. (Once) Lack of training or inadequate knowledge to perform the job. (Twice) Inadequate Supervision to enforce legal requirements to stop work during summer time. (Twice) Inadequate procedures and supervision given to new employees. (Twice)
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Table of Contents AlMansoori HSEQ Policy and Commitment / HSEQ – IMS
Supervising Safety Table of Contents AlMansoori HSEQ Policy and Commitment / HSEQ – IMS HSEQ Expectations Supervision Communication Hazard Identification / PDF Incident Investigations / Reporting Tool Box Talk Permit To Work Safety Inspections / Audits Environmental Responsibilities Quality of Service Empowerment to STOP Attitude and Behavior Conclusion
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What can go wrong?
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Who can get seriously hurt?
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Where is the Supervisor?
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Where is the Supervisor?
Going to lunch
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AlMansoori Corporate – PDF Causes
Date From: 01 Jan 2011 to 31 Dec 2011 Total Record: 8,003
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Supervising Safety Management Role Supervisor’s Role CEO Leadership
HSE LEADERSHIP Line Management CEO Leadership Direction Resources Support Motivation Opportunity Standards Coaching Tools Experience Knowledge Encouragement Listening Feedback Implementation GM/ CM/ DM Managers Superintendents Supervisors Employees
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Why AlMansoori Cares about HSE?
Humane – Responsibility for People’s Welfare Economic – There is a Cost Against Incidents – Direct / Indirect Law – There are Legal Obligations which Must be Applied Image – How People Judge Us, want to work with us.
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AlMansoori HSEQ Policy
GENERAL: ALMANSOORI IS AN OIL AND GAS SERVICES AND PRODUCTS PROVIDER WHO IS COMMITTED TO ENSURE A SAFE AND HEALTHY WORKPLACE, FOR ALL PERSONS WORKING FOR AND ON BEHALF OF THE COMPANY, CLIENTS, AND VISITORS. WE ARE DEDICATED TO PROTECT THE ENVIRONMENT AND WE BELIEVE IN A TRANSPARENT AND PROACTIVE POLICY AND THAT ALL ADVERSE HSEQ IMPACTS ARE PREVENTABLE. WE WILL STRIVE TO DELIVER QUALITY PRODUCTS AND SERVICES IN OUR DAY TO DAY BUSINESS. TO FULFILL THIS COMMITMENT ALMANSOORI WILL: Develop and implement effective Health, Safety, Environment and Quality Management Program with defined objectives and targets to improve proactive control of risk and create a step change in behavior. Give Health, Safety, Environment and Quality the highest consideration within the Company’s other business objectives. Comply with all applicable legal requirements and other requirements to which the company subscribes to. Implement continual improvement programs utilizing the latest technologies. Encourage personnel to have ownership for identifying and eliminating hazards, preventing injury to themselves and others, by including HSEQ performance in the appraisal and rewarding systems. Provide persons working for and on behalf of AlMansoori with all necessary training, resources and systems, as well as to empower them to STOP any unsafe work. Allow all personnel to have direct access to the highest management levels of the company to address any issues related to HSEQ. Actively monitor, audit and review to improve HSEQ IMS, processes and performance. Hold supervisory management accountable for ensuring and promoting a safe and healthy workplace and the protection of the environment within their areas of responsibilities. Improve the efficient use of energy and natural resources. Provide to the Oil and Gas industry a World Class Quality Service. DATE: 11/03/ NABIL ALALAWI Rev CHIEF EXECUTIVE OFFICER
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HSEQ – Integrated Management System (HSEQ – IMS)
What is it? Describes the way the organisation is managed in relation to its stated HSEQ Vision, Mission and Values and HSEQ Policy. Achieves implementation of HSEQ Policy by ensuring that critical activities are properly controlled. Ensures Continuous Improvement
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HSEQ Vision, Mission and Values
To make world class Health, Safety, Environment and Quality a way of life within the company. MISSION Health – To achieve Zero Lost Time Sickness with our Health Monitoring Management Program as the corner of its execution. Safety – To achieve Zero Lost Time Incidents with our Milestone Recognition Program as the corner of its execution. Environment – To achieve Zero Environmental Emissions and Pollution. Quality – To provide quality services that will exceed our customer expectations. VALUES Health, Safety, Environment and Quality must come first in everything we do in our business.
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MSE HSEQ Documentation
HSEQ Vision, Mission and Values HSEQ Policy HSEQ Objectives HSEQ IMS HSEQ IMS Procedures QA/QC Product Line Procedures Product Line SOP Other Guidelines Note: All these documents are past experiences and learnings, refined and captured to prevent reoccurring mistakes.
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HSEQ Expectations Division and Country Managers
Supervising Safety HSEQ Expectations Division and Country Managers Implementing HSEQ Policy requirements. Demonstrating a clear commitment to HSEQ Policy matters. Establishing HSEQ objectives and targets to meet the Company’s HSEQ Objectives and HSEQ plans. Establishing procedures and controls to ensure all activities are conducted in accordance with the HSEQ Integrated Management System. Identification of training needs to enable all personnel to meet Company’s Objectives and HSEQ Targets. Establishing methods for consultation with all employees on HSEQ matters. Promptly investigating accidents and near misses and providing effective follow-up. It is the duty of every manager to ensure the health, safety and welfare at work of all employees under their responsibility.
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HSEQ Expectations Superintendents and Supervisors
Main responsibilities are to ensure efficient daily operations under their supervision. To comply with all company Health, Safety, Environmental and Quality policies and procedures. Line organization shall accept responsibility for their personal safety and that of people reporting to them including sub-contractors. Provide management with prompt and accurate operational and HSEQ feedback. Actively supervise activities.
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HSEQ Expectations All Employees
Carry out all work activities in a safe manner. Follow all Company procedures and controls. Promptly report all accidents and near misses. Report all defects and events which may affect HSEQ control. Respond correctly in Emergency situations. Actively support and co-operate in HSEQ matters. Take reasonable care to ensure their own health and safety at work. Report all hazards, incidents and injuries. Utilize all personal protective equipment provided by the company.
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What does SUPERVISION Mean?
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What does SUPERVISION Mean?
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What is Supervision? Basic Principles Safety Cannot be Delegated
Safety is Part of Job Performance and Evaluation Safety is Part of Our Business A Safe Site is a Well Managed Site The Supervisor is the Key Man in Incident Prevention
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Responsibility for HSEQ rests with Line Management and
Supervisors (YOU). Not the HSEQ Advisor! Responsibility Vs. Accountability
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Who is a Supervisor? A person who has the responsibility to safely manage a working team and/or another employee’s activities: Managers Superintendent Team Leader Supervisor Operator (Senior) Foreman Charge Hand Permit Holder/Applicant
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Supervisor’s Responsibilities
Walk the Talk / Lead by Example Ensure safe system of work are implemented Provide adequate coaching, instructions and supervision
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Supervisors and Safety
Effective Supervision Means: Being Pro-Active (up-front planning) Following Procedures: Compliance / Competence Understanding the Task and the Associated Hazards Effectively Communicating Hazards & Controls Keeping Others Informed Spotting Potential Danger and Acting on it (STOP WORK) Understanding the Limitations of the Team: Competence
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There are a Lot! Site inspection of hazards
Provide or have input to job safety plans Identify hazards and controls Carry out tool box talks Ensure use of correct equipment and tools Ensure safety measures are in place (fire extinguishers etc.) Stop work if it is unsafe Ensure PPE is available Ensure right mix of skills for job Ensure good housekeeping Awareness of concurrent activities Develop and implement HSE skills Awareness of relevant procedures Encourage PDF and Hazard Hunt Ensure positive environmental practice Ensure PTW is in place and correct Weather conditions and effects Understand the workscope in full Plan the work Ensure continuous communication THE LISTS GOES ON! BUT IT IS MANAGABLE IF YOU ARE WILLING TO APPLY YOURSELF!
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The difference is Effective Supervision!
Supervising Safety March 2011 January 2012 The difference is Effective Supervision!
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Roles and functions of Supervisors in
Incident Prevention ? ? ? ? SUPERVISOR ? ?
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Roles and Functions of Supervisor in
Incident Prevention To ensure that working environment and work practices are safe. To implement Policies and Procedures. To help management improve the safety situation in the company by feeding them with information about the day-to-day work. Implement and monitor HSEQ systems of the Company e.g. PTW / PDF / HMMS / TBT / THA Conduct inspection to check on general working environment and work practices. Ensure fire fighting and other critical safety equipment are suitable and sufficient.
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‘Right information, more Success’
Communication Why communicate? To make people aware of relevant HSEQ issues To make people aware of their HSEQ responsibilities If we do not communicate effectively, then greater potential for more incidents and failures. ‘Right information, more Success’
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Methods of Communication
HSEQ Meetings (do you get the chance to air your views?) Team meetings and briefings Toolbox Talks (how effective are they?) One to One discussions Notice boards and hand-outs Written communication (procedures, instructions, PTW etc.) Training and coaching sessions
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Hazard Identification
Identify the Hazards….
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Hazard A HAZARD is something with the potential to cause harm to a person or damage to plant or equipment. A hazard is an event which may cause disruption to normal activities in: People – injury Equipment – damage Environment – pollution Ill Health
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DO Not Confuse HAZARD and RISK
RISK is when the potential for a HAZARD has been realized. It is the probability and severity of hazards to cause harm. DO Not Confuse HAZARD and RISK
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Hazards and Risks (in simple language)
Example: A hazard could be a section of walkway grating which is missing The risk could be that someone does not see it and falls through The controls could be signs, barriers (block path), restricted access control, Toolbox Talk etc.. The hazard could be eliminated by properly replacing the grating
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Hazard Identification
Hurt by the lion Bitten by the lion Eaten by the lion Risks: Control Measure: The cage
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Identify the Hazards, Risks and Controls!
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Hazard Identification Process
Look at each stage of the job Think about tasks directly associated with job and indirectly Think about people and what will be asked of them Consider the environment you are in (location) Consider what equipment and tools are going to be required What space is there to undertake the job What skills are needed? - do I have them available? Have the team undertaken this work before? Remember to consider Actual Hazards and Potential Hazards
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Positive and Dangerous Feedback Form
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Site Visits for Hazard Awareness Coaching
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Risk Assessment Identify the Hazards and their Effects
Assess the Risks Determine the Controls in Place and their Effectiveness Eliminate the Hazard if possible Reduce the Risk by Applying Additional Controls Isolate the Hazard Assess what risk remains after all practicable controls are applied What contingency / recovery plans are in place
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Sequence of Basic Steps Hazards and (Persons at Risk)
Task Hazard Analysis The Process Sequence of Basic Steps Hazards and (Persons at Risk) PROCESS Re-evaluation of Risk Potential Harm CONTROL ASSESS Control Measures Evaluation of Risk IDENTIFY
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Task Hazard Analysis
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Task Hazard Analysis
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When to apply Risk Assessment?
At the start of each contracted operation Prior to the introduction of a new Hazard to the Operation Prior to any major change (structural, operational or maintenance) or phase of project When established controls are known to be inadequate After an incident, review and assess the Task Hazard Analysis (THA).
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Incident Investigation / Reporting
Definition of Incident An event or chain of events which has caused or could have caused injury, illness and/or damage (loss) to assets, the environment, company reputation or third parties.
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Remember ! Greater than 95% of ALL accidents are caused by PEOPLE!
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Generic Underlying Causes of Incidents
Lack of Effective Supervision (reason we’re here) Inadequate Hazard Awareness Not Following Basic Rules (attitude - to be covered) Poor job knowledge (SOP compliance)
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How to Prevent Incident?
Questions to ask, examples: What can go wrong? How can you get hurt? Are there hazards involved? How can you prevent it? What if incident happened? Why do you think I stopped you? How can your job be done safely?
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Human Factors Health Attitude Age Training
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Human Factors (Con't.) Communication Skill & Knowledge Nature of Work
Work Load
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Environment Factors Height Underground Confined Space
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Environment Factors (Con’t.) Weather Condition (Hot, Wet, Wind)
Ventilation, Pressure Weather Condition (Hot, Wet, Wind) Working Condition (Noise, Dust, Light)
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Which incidents must be Reported / Investigated?
All incidents must be reported. All incidents that poses an immediate or potential risk to the company's business must be investigated. (Ref.: Incident Reporting & Investigation Procedure No. 12) Purpose is to prevent reoccurrence.
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What is a Toolbox Talk? A short discussion prior to carrying out approved activities. This could be the last barrier before a serious incident. ‘MAKE IT EFFECTIVE’
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Toolbox Talk They are a very effective way of ensuring the team you are responsible for know what they are doing and what hazards are / may be involved - if done effectively! Do You Review the Standard Operating Procedure Use the Task Hazard Analysis (Hazards & Controls) Explain the objectives of the work Discuss the equipment involved Discuss precautions, protection and worksite preparations Materials to be used or be disposed of Discuss isolations which have been put in place Mention conflicting activities Point out Access and Evacuation Check for understanding by the team TOOLBOX TALK PROMPT Manpower and Skills Required Permit to Work Other Activities Isolation (Lock Out) Access and Exit Other Information Worksite Environment Personal Protective Equipment Equipment to be Used HAZARDS Responsibilities / Supervision Plan and Procedures Objectives of the Job Encourage Questions and Two Way Discussion Empower to STOP No Blame Culture
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Toolbox Talk Short Exercise
From what you see in this slide, prepare a Toolbox Talk. Hints SOP Tasks Hazards Skills Access Equipment Responsibilities Environment PPE
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A tool to help you to carry out your work safely
Permit-To-Work A safe system of work. Ensure work is carried out without risks to people, equipment, plant and environment. A document that authorizes work to be carried out safely from start till completion A document to identify persons who are responsible for safe work A tool to help you to carry out your work safely
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The role of Permit-To-Work in establishing safe conditions
“A Permit to Work is not a permission to carry out hazardous jobs. It is an essential part of a system which determines how that job can be carried out safely and clearly identifies the controls to be put in place.” “The issue of a permit does not by itself make a job safe: that can only be achieved by those preparing for the work and those carrying it out.” This is YOU
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Different types of Permit-To-Work
Cold work Hot work Confined space
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Permit-To-Work (Con’t.)
Different types of Permit-To-Work (Con’t.) Electrical Isolation Lifting
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Activity that require a
Permit-To-Work Any work that has a potential to cause harm to people, property and the environment.
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Use of Permit-To-Work (The Process)
Permit application Permit approval Execute work THA Complete Work Permit Validity Valid for one shift/one week/depending When is PTW suspended / canceled? When general alarm is activated Check with client regulations. Sign-off
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Safety Inspections and Audits
Enable management to sense the HSEQ level at the place of work Each workplace should have an program specifying inspections/audits Inspection/audit results should be discussed in HSEQ meetings and with the Management. To identify and record potential and actual hazards. To ensure that existing controls are operative / sufficient / effective. Where appropriate, to recommend and monitor corrective actions.
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Safety Inspection OBSERVE RECORD RECOMMEND
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Environmental Responsibilities
Identification of environmental aspects and impacts Monitoring discharges and verifying compliance with the legislation Spill Control / Spill Prevention Waste Management Segregation / Recycling Programs
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Quality of Service SOP Implementation Pre-mobilization Inspection
Quality Suggestions Customer Feedbacks / Follow-up HSEQ Audits / Corrective Actions Follow-up Non-conformance Reports / Follow-up
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Empowerment to STOP Do YOU feel empowered to STOP work if you feel it is unsafe? Think! If you don’t, how do you expect your team to? Lead your team by example!
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Attitude and Behaviour
We have all witnessed it in different forms. Give Examples of: Positive Attitude and Behaviour Negative Attitude and Behaviour
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Behaviour, Attitude & Culture
They are all inter-linked and each has an impact on the other What a person does “Behaviour” “Attitude” What a person thinks/ believes whilst doing things The way we do things around here “Culture”
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Poor Attitude, Why? Is it Interpersonal Issues?
Is it Frustration with the Job? Is it Frustration with the Company? Is it to do with Welfare Conditions? Is it part of the person's nature to violate? Ask yourself, the next time you witness negative attitude, why its happening, what are the likely consequences and REPORT IT! It could save a life!
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Conclusion A Supervisor is a very important member of the AlMansoori Team, who has a lot of key responsibilities and accountabilities in making HSEQ successful. Safety and Quality Excellence are a journey not a destination… We must live them each and every day, every minute and every second, at work and at home. As Supervisors and family leaders, we are responsible for others well being and safety.
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