1. CCPS PERD Process Equipment Reliability Database (PERD) perd@aiche.org

2. CCPS PERD Organization Mission
Project of the Center for Chemical Process Safety (CCPS)
Directorate of the American Institute of Chemical Engineers (AIChE)
Mission
Operation of an equipment reliability database, making available high quality, valid, and useful data to the HPI and CPI enabling analyses to support availability, reliability, and equipment design improvements, maintenance strategies, and life cycle cost determination

3. PERD ERP Subcommittee
Focus on greatly improving the PERD central repository
New repository (SAP database)
Minimum requirements for high-quality trusted data
Help companies with new tools and standard methods to improve their equipment reliability data processes
Guidance for how to collect high-quality failure data with corporate software (SAP is primary focus)
Standard content and methods, e.g. taxonomy definitions
Failure data quality management

4. PERD ERP Overview
Bottom-line driven approach for optimizing equipment reliability
Maximize production throughput
Minimize health, safety, and environmental hazards
Enables data-driven decision-making with high-quality equipment reliability data
Helps companies identify where to focus equipment reliability efforts

5. PERD ERP Bottom-Line Approach
IDENTIFY
Equipment failure events with the greatest consequences
Equipment causing those events (bad-actor equipment)
ANALYZE
High-consequence failure events
Failure patterns of bad-actor equipment causing them
Obtain details necessary to take corrective action
RESOLVE
Bad actor equipment reliability issues
Implement and prioritize corrective measures

6. IDENTIFY High-Consequence Failure Events The Bottom Line

7. ANALYZE Failure details: Equipment-Level Analysis

8. ANALYZE Failure details: Component-Level Analysis

9. ANALYZE Failure details: Component-Level Analysis

10. RESOLVE Bad-Actor Equipment Issues
Implement corrective measures for bad actor equipment, e.g.:
Preventive maintenance
Inspections
Procedures
Facilities changes
Prioritize corrective measures based on:
Actual consequences
Future consequence potential

11. PERD ERP Application in Enterprise Software
Architecture
Native to enterprise software
Built-into work management processes
SAP certified solution
Main components
Technical hierarchy
Malfunction reporting
Consequence accounting
PM condition reporting
Data aggregation
Data quality management
If you can’t analyze things at once, you not doing it right!

12. Design Principals SIMPLIFY STANDARDIZE AUTOMATE
Integrate equipment reliability and work execution processes
Instill data quality at inception
Structure data for optimal accessibility
STANDARDIZE
Use methods consistent with industry and international standard processes
Represent facilities in a logical and standard manner
One system of record for all technical tags
One unique ID for each equipment object throughout all systems and records and in the field
Use standard failure data collection, merging, and assessment processes
Same look and feel for all malfunction reporting
AUTOMATE
Use system-driven data quality-assurance processes

13. The CCPS PERD Project perd@aiche.org
Thank you
The CCPS PERD Project
Name
Position
Contact
David Belonger
DJB Associates, LLC
CCPS Staff Consultant
Hal Thomas
exida
PERD Technical Consultant (founding member)
Tony Ciliberti
Reliability Dynamics
PERD ERP Subcommittee Chair and Technical Consultant