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Evaluating Coagulants for Water Treatment
Kari Duncan – City of Lake Oswego & Doug Wise – Eugene Water & Electric Board PNWS-AWWA Section Conference May 2, 2008
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Overview Varieties of Coagulants: Common Uses Case Studies:
Inorganic – Organic Common Uses Case Studies: EWEB – City of Lake Oswego The notes fill this space.
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Entrance Strategy 1. Jar Test 2. Pilot Filter Evaluation
3. Cost Evaluation 4. ½ Plant Scale Test The notes fill this space.
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Entrance Strategy cont….
5. Plant Scale Trial 6. Calculate “Real” Cost 7. Evaluation Step Operational Effectiveness Look for Unintended Consequences The notes fill this space.
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Aluminum Sulfate (Al2(SO4)3 · 14 H2O
Inorganic coagulants aluminum sulfate, aluminum chloride and ferric compounds React with alkalinity to form positive ions which remove contaminants by adsorption. Increasing turbidity higher (sometimes dramatically higher) feed rates.
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PACL (Polymeric Inorganic Coagulants)
“Generic” name that encompasses ACH, Sumaclear, Pass-C and others Product variables: Basicity 50% 80+% Al:Cl ratio Al2O3 content
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PACL A highly charged species that require little or no alkalinity to precipitate floc. Due to the high charge of the PACL’s dose may not increase as much during increasing contaminant loading
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PACL : ACH PACL formula: Al2(OH)(X)Cl(6-x)
Al:Cl ratio increases as basicity increases ACH ‘special type of PACL’ Al:Cl ratio of 2:1 Basicity of 83% Al2O3 content of 23%
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Molecular Weight Comparison
Alum : max MW of 1,000 PACL: MW of 500 – 2,500 ACH: 4,000 – 5,000 (some up to 10,000)
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Floc Size Inorganic coagulants (Alum), and low basicity PACL form more voluminous, fragile floc. With increasing charge, PACL tend to form smaller floc with greater density ACH forms a very tight, dense floc
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Typical dosages Product sales advisors often quote an “Aluminum percentage ratio” For example, if the Al in the PACL is 4x that of Alum, they will cite an expected 25% of alum dosage. 50% basicity PACL; approx 80% of alum dosage ACH: approx 33% of alum dosage.
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Coagulation Control Jar Mix Pilot Filters Stream Current Monitors
Zeta Potentiometers
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Coagulant Control: Jar Test
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Coagulant Control: Control Filters
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Coagulant Control: Current Monitor
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Coagulant Control Jar Test: Remember to look for smaller
denser floc due to high basicity when using high molecular weight products Control Filters Streaming Current Monitor
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Benefits Increased filter runs Reduced sludge generation
Sludge compacts / dewaters better Greater turbidity removal capacity Effective in low water temperatures PACL does not lower pH
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Check With Friends Drinking Water Program Bay Hills Water Association
City of Creswell Garden Valley Water District City of Lowell City of Myrtle Point City of Waldport City of Yachats
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What is in the “magic” elixir?
Cautions What is in the “magic” elixir?
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More Cautions! PACL products range in grade and composition; test product(s) extensively before committing to their use. Some products are sensitive to chlorine. Products which form a suspension or generate sludge after only six months of storage are very low grade.
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Case Study #1 Eugene Water & Electric Board’s
Hayden Bridge Filtration Plant
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EWEB 72 MGD Raw Water Flow (108 MGD in 2009) McKenzie River Source
Direct Filtration (summer) Conventional Filtration (winter) Alum coagulant Pre-chlorinate Cl2 gas 50% Caustic: corrosion control
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EWEB 7 month trial of “Sumaclear 1000” from Summit Research Lab
Used Sumaclear predominantly through 2006. Trial examined cost and filter run times while maintaining existing filtered water turbidity goal of NTU.
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EWEB Field Results Sumaclear 1000 dose was approximately 1/3 of Alum with low raw water turbidity. With raw water turbidity above 4 ntu, Sumaclear 1000 was approximately 1/2 of Alum dose. Experienced longer filter runs with Sumaclear. Sumaclear resulted in an overall economic benefit (chemicals, wash water, sludge management) of approximately 20%.
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EWEB Concerns Some changes in distribution water quality coincided with Summaclear 1000 trials. * Apparent DBP increase * Small Lead and Copper increase (may no longer be “optimized)
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EWEB Finds Fault A: We changed coagulant.
B: Our system water quality changed. Therefore: the coagulant change made the system water quality change.
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EWEB Review of JAWWA Article
on Cl- / SO4 Ratio Edwards & Triantafyllidou – July 2007 “…as the relative concentration of chloride to sulfate increased in a water supply, a utility was more likely to have a higher 90th-percentile lead concentration.”
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PACL : ACH PACL formula: Al2(OH)(X)Cl(6-x)
Al:Cl ratio increases as basicity increases ACH ‘special type of PACL’ Al:Cl ratio of 2:1 Basicity of 83% Al2O3 content of 23%
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EWEB Not so fast….
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There Are Other Considerations (EWEB)
Multiple changes in treatment variables at the time of test: Added 15 MG Clearwell (May 2003) Changed chlorination practice (May 2004) Switched from Lime to Caustic (July 2004) Switched from Alum to Sumaclear 1000 ( )
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EWEB – Next Steps Continue Monitoring. Special Monitoring.
Make Gradual Treatment Changes. Wait and Measure.
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Case Study #2 City of Lake Oswego Water Treatment Plant
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City of Lake Oswego Water Treatment Plant
16 MGD Clackamas River Source Direct Filtration Plant Alum (Coagulant) Pre-chlorinate with Hypochlorite Lime: corrosion control
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City of Lake Oswego Feeds Alum alone during low turbidity.
Feeds a combination of Alum and Pass-C (Hydortech product) during high turbidity events. Pass-C: Al = 5/4 % ?? Al2O3: 10.3% Basicity: 55%
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City of Lake Oswego Field Results
The use of Pass-C at 3 to 11 mg/L decreases Alum use by up to (75%)* during periods of high raw water turbidity. The use of Pass-C at high turbidity prevents the need for Operators to add additional alkalinity. Improves ease of operation Cost differences appear to be nominal * Rough number
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City of Lake Oswego Summary
Wide variety of products available. Trial runs are very important. Control your variables. Perform a cost analysis. Shop around and do your research.
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Lessons Learned From Coagulant Trials
Intuitive expectations may be erroneous.
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Lessons Learned Changes in the distribution system may result from changes in treatment at the plant.
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Unknown, unreported and / or undocumented consequences may be common.
Lessons Learned Unknown, unreported and / or undocumented consequences may be common.
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Change only ONE thing at a time.
Lessons Learned Change only ONE thing at a time.
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Lessons Learned Wait Measure Interpret
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Acknowledgements Kari Duncan for her work in documenting these results. Randy Prock for developing the data at Hayden Bridge. The Operators at both plants for their patience and persistence.
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Questions?
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