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Sustainable Waste Management & Renewable Energy
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What is BioG, Inc. Ø 50+ Years of Research and Development
Ø Combining Business Science and Technology Ø Micro BioRefinery for Waste Reduction Ø Transforming Waste into Valuable Products Ø Creating Sustainable Businesses Ø Empowering Local Communities
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The Problem : Pollu-on and Waste
Air Land d Water
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Typical Waste Flow Pa:erns
Transportation Fuel Costs Road Maintenance Vehicle Maintenance Insurance Labor Local Pick Up Transfer Station Waste Reduction Plant LaLandfills Hauling
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Current Treatment of Wast
Tires and Plastics Municipal Solid Waste Wastewater Sludge Green Waste Agricultural Waste Military Waste
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Industry Solu;ons Hundreds of Millions of Dollars
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System Cost Comparisons
TCOM Process System Industry Competitors • Low Capital • Capital Intensive • Scalable • Non Scalable • Fast Processing Time • Slow Processing Time • Low Operational Cost • Expensive Operational Cost • High Yield Products • No Yields • High Quality Products • Waste • Non Polluting • Controlled Pollution • Portable & Mobile • Stationary • Modular • Fixed • Short Installation Time • Long Installation Time
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The BioG Solu;on The TCOM Carbonization Process
Hybrid Pressurized Pyrolisis, Carbonization, and Gasification System Ø Newly Patented Technology Ø Fast Waste Reduction Ø Creates High-Yield, High-Value Products Ø Negative Carbon Footprint First TCOM Processing Plant Built by MJL
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TCOM PROCESSORS Processors are Modified Autoclaves
Three One Ton Processors Four 3.5 Ton Processors Processors are Modified Autoclaves
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TCOM System Process
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Wet Waste Preprocessing
Metered Wastewater or Animal Sludge Auger Sludge Inlet Sludge Cake Briquetting Machine Conveyor System Feedstock Canister Sludge Pump Dewatering Device Dry Waste Materials Municipal Solid Waste Medical Waste Biomass Metered Auger Tires Shredder Feedstock Canister Briquetting Conveyor System Machine
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Flow Process for Manufacturing of Solid Carbon
Dry Waste Materials Municipal Solid Waste Medical Waste Biomass Metered Auger Tires Shredder Feedstock Canister Briquetting Machine Conveyor System Vacuum System for Canister Unloading and Bagging Feedstock Canisters Processors Processed Canisters
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Fuel Cleaning and Exhaust Stack System
Dual Processors Catalytic Cyclone Clean Emissions Cracking Below EPA Levels Filter System Condenser Induced Draft Fan Condenser Particulate Filter Activated Carbon Filter Thermal Catalytic Scrubber Oxidizer Carbonate System Tank Stack Steam System System Fuel Storage Gas Generator Oil/Water Air System System Collectio Separator n Tank Fuel Cleaner Fuel Storage Liquid
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Feedstocks for Processing
Tires Plastic MSW Fields of Sludge Green waste Agricultural waste Construction Waste Forest waste Oil or Coal Sludge Medical waste Mountains of Manure
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Income Streams from TCOM
Ø Tipping Fees Ø Renewable Energy Production Ø Solid Carbon Products Ø Synthetic Fuels Ø Chemicals Ø Heat and Steam Ø Carbon Credits Ø Renewable Energy Tax Credits Ø Renewable Manufacturer Tax Credits
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Who Uses Carbon?
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Industries That Use Carbon
Agricultural Electrical Manufacturers Petrochemical Aerospace Food and Beverage Pharmaceutical Alternative Energy Food Manufacturers Power Utilities Automotive Gas & Oil Publishing and Printing Artists Health Services Restaurants and Drinking Chemical Livestock Sea Transport Clothing Logging Steel Production Construction Mining Sports Defense Contractors Metallurgical Transportation Drug Manufacturers Music Textiles Electronics Newspaper, Magazines Waste Management
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Finished Carbon Products
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Let’s Compare Fuels and Other Products using the TCOM Process
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Fossil Fuels Ø Will become more costly to extricate
Ø Heavy Oil, Oil sands, Shale, Gas, Nitrates, Coal Ø Non Renewable Ø Will generate CO₂, SOx and NOx into Atmosphere Ø Will generate Mercury, Sulfur, Arsenic, etc. Ø What are the Replacement Costs Ø What are the Repair Costs
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Bio Synthe;c Fuels Ø Chemically Similar to Fossil Fuels
Ø Bio Synthetic Fuels are Carbon Neutral Ø Becoming Less Expensive to Produce Ø They are Non Polluting Ø Produced from Ø Inexpensive Renewable Crops (Non Food) Ø Organic and Hydrocarbon Wastes Ø Solid Carbons Ø Clean Fuel for Power Production Ø Clean Coal Emissions Ø Increase Heating Values
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Agricultural Waste Conversion
Before Processing After Processing Limited Commercial Use High Commercial Value
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MSW and Tire Conversion
Before Processing After Processing
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Synthe;c Fuel Burn Test
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Processed Shells
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Processed Corn Cob
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Carbonized Tires
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Tire Carbon Analysis
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MSW Reduced to Slag
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Produc;on Factors Material Factors: Average Times per Canister
Density Light - Rice hulls, Grasses, Corn Cobs and Stover Light, Loose 20 Minutes Medium, Loose 30 “ Medium - Woods, MSW, Tires, Plastics Heavy, Loose 45 “ Light , Pelletized 25 “ Heavy - Shells, Hard Wood Medium, Pelletized 35 “ Moisture Content Dry - Less than 10% Heavy, Wet, Loose 65 “ Average Yield of Products Canister - 50% solid Average - 20% Wet - 30% to 40% 35% liquid and gas 15% H, H2O, O Composition Single Species Homogenous Sizing Loose, Shredded, Pelletized or Briquetted
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Flow Process and Economic Values
Process Sequence Load Canister with 1 Ton of material Load Canister in Processor Process for Required Time Remove Processed Canister Unload Canister Average Yield of Processed Product (Per Ton) 1000 pounds Carbon or Charcoal 750 pounds of Synthetic fuels The process can be adjusted to increase or decrease the amount of Solids, Liquid and Gases produced.
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Average Produc;on Rates
Dual 1 Ton Processor System Dual 3.5 ton Processor System 2 tons per hour x 8 hours = 16 tons per day 7 tons per hour x 8 hours = 56 tons per day 16 tons x 6 days per week = 96 tons per week 56 tons x 6 days = 336 ton per week 336 tons x 4 weeks = 1,344 tons per month 1,344 tons x 12 months = 16,128 tons per year 96 tons x 4 weeks = 384 per month 384 tons x 12 months = 4,608 per year 2 shifts per day = 9,216 tons per year 2 shifts per day = 32,256 tons per year 3 shifts per day = 13,824 tons per year 3 shifts per day = 48,384 tons per year Yields of Processed Material Yields of Processed Material 16 tons = 8 tons Solid Carbon Products 56 tons = 28 tons Solid Carbon Products 336 tons = 168 tons SCP 96 tons = 48 tons SCP 348 tons = 174 tons SCP 4,608 tons = 2,304 tons SCP 9,216 tons = 4,608 tons SCP 13,842 tons = 6,921 tons SCP 1,344 tons = 672 tons SCP 16,128 tons = 8,064 tons SCP 32,256 tons = 16,128 tons SCP 48,384 tons = 24,192 tons SCP
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Economic Values Current World Prices Electrical Power
Charcoal $.50 to $1 pound $.20 to $1 pound $1 to $2 pound $2.50 gallon Carbon Activated Carbon Synthetic Diesel Synthetic Gas Electrical Power $0.08 to $.22 per Kilowatt hour $3.50 gallon 1 Megawatt = 1000 Kilowatts Steam/Heat Variable 1 Mwh = $80 to $220 $80 x 24 hours = $1, $220 x 24 hours = $5,280.00 1 year = $0.08 Carbon Credits (measured in tons) 1 year = $0.22 CO2 = 1 unit $19 US CH4 = 23e units $433 US NOx = 300e units$5655 US Source Point Carbon Jan 23, 2010 e = equivalent unit 1 ton CO2 =1unit
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Lets Look at Other Benefits that BioG Provides
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Electrical Power Produc;on
Clean Green Renewable Energy Variable Speed Gensets are powered by Internal Combustion Engines using Synthetic Liquid Fuel or Syngas or both at the same time. The VSG runs at 1800 to 1830 rpms. This system supplies 100 Kw, 200 Kw and 300 Kw simply by turning a switch. The VSG is coupled to a GE Zenith Commander Switch gear that is compliant with the new Digital Smart Grid regulations.
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Global Value Added Products
ØReduces Green House Gas Emissions ØReduces Air, Water, and Land Pollutions ØReduces Waste Disposal Expenses ØReduces Waste Hauling Traffic ØReduces Vector and Health Problems ØReduces the Use of Chemical Fertilizer
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Local Value Added Products
ØCreates Renewable Products and Energy ØCreates Distributive Systems ØReduces Road Traffic Ø Improves Quality of Life ØCreates Sustainable Businesses Ø Increase Agricultural Production
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Social Value Added Dividends
Environmental Economic Social Environmental Energy Efficiency Environmental Justice Stewardship Environmental Resource Conservation Subsidies/Incentives Local/Global Connections Pollution Prevention vironmental Management esource Recovery and Recycling Economic Social Education Economic Growth Sustainability Opportunity Community Wealth Living Standards Profit Savings Economic Social Ethics Fair Trade
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