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Fabrication of Boilers and Pressure Vessels
ZOYEB BATLIWALA SIR PADAMPAT SINGHANIA UNIVERSITY
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PERFECT ENGINEERING & ALLIED WORKS PVT. LTD.
LOCATION HISTORY, Reference page 1 FACILITIES, Reference page 4 WORK FORCE, Reference page 8
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Rotocone Vacuum Dryers
PRODUCTS: Rotocone Vacuum Dryers Activated Carbon Adsorber Heat Exchangers Reference : page 3 of report
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CLIENTELE:
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MY WORK Study and use of Codes and Standards
Essential fabrication techniques On-field observation of fabrication and inspection processes Fabrication Drawings with basic design calculations Reference : page 2 of report
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ASME BOILER AND PRESSURE CODE (BPVC)
SECTION II MATERIALS Part A Ferrous Material Specifications Part B Nonferrous Material Specifications Part C Specifications for Welding Rods, Electrodes and Filler Metals Part D Properties (Customary) Part D Properties (Metric) Reference : page 43 | Appendix A of report
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SECTION V NONDESTRUCTIVE EXAMINATION
Radiography Examination Ultrasonic Examination Liquid Penetrant Examination Magnetic Particle Examination Eddy Current Examination Acoustic Emission Examination
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SECTION VII RULES FOR CONSTRUCTION of PRESSURE VESSELS
Division 1 Division 2 Alternative Rules Up to 70MPa Division 3 Alternative Rules for construction of high pressure vessels Above 70Mpa Up to 20MPa Widespread use No stress analysis SECTION VII RULES FOR CONSTRUCTION of PRESSURE VESSELS
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SECTION IX WELDING & BRAZING QUALIFICATIONS
1. Relates the qualifications of welders and welding operations, brazers and brazing operations and procedures. 2. Establishes basic criteria for welding — weld orientations, tests and examinations, braze orientations and various tests. 3. A welding operation may be qualified mechanical, bending tests, and radiography, unlike brazing.
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ASME/ANSI B16 : STANDARDS OF PIPE AND FITTINGS
Reference : page 21 of report
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WORK DONE Study and use of Codes and Standards
Essential fabrication techniques On-field observation of fabrication and inspection processes Fabrication Drawings with basic design calculations Reference : page 2 of report
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BUFFING/FINISHING/POLISHING
Abrasive/work-wheel Polishing and buffing differences Reference : page 23 of report
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WELDING GTAW, TIG MMAW, SMAW
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STRESS RELIEVING FURNACE
Fe–C Equilibrium Diagram Reference : page 18 of report
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WORK DONE Study and use of Codes and Standards
Essential fabrication techniques On-field observation of fabrication and inspection processes Fabrication Drawings with basic design calculations Reference : page 2 of report
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FABRICATION PROCESS
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WORK DONE Study and use of Codes and Standards
Essential fabrication techniques On-field observation of fabrication and inspection processes Fabrication Drawings with basic design calculations Reference : page 2 of report
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NON-DESTRUCTIVE TESTS
NDTs Volumetric techniques Radiography Test Ultrasonic Test Acoustic Test Surface/sub-surface techniques Magnetic Particle Test Eddy Current Test Surface techniques Visual technique Liquid penetration technique Reference : page 24 of report
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WORK DONE Study and use of Codes and Standards
Essential fabrication techniques On-field observation of fabrication and inspection processes Fabrication Drawings with basic design calculations Reference : page 2 of report
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ASSIGNMENTS Made basic design calculations as per ASME SECTION VIII Division 1 and made fabrication drawings on CAD of the following equipment: UH-25 scrubber (Satish Dhawan Space Centre, Sriharikota) b) ECR proton source LCW holding tank (Bhabha Atomic Research Centre, Mumbai) c) Isrosene storage tank (ISRO Liquid Propulsions Systems Centre, Mahendragiri)
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CONCLUSION Engineering problem solving skills
The ASME BPVC is a very comprehensive code PV Elite, which has pre-feeded standardized values : Reference, page 37 Testing, Inspection and Certification (TIC) purpose A project requires thorough co-operation from all departments No single NDT technique serves all the purpose. Promoting sustainable development
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