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Tribology Lecture I
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Tribology From: = rubbing Tribology deals with all aspects of
interacting surfaces in relative motion Friction Wear Lubrication - bearings
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Friction Loss of energy due to rubbing. Energy is converted to heat
Extra energy and force required to overcome friction Causes wear and failure
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Friction: Amonton’s Law
Ffriction V
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Origin of Friction Surface Roughness Solid to solid contact Adhesion
Deformation
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Lubrication Replace Solid to solid contact
Fluid Layer with a fluid layer - i.e. a lubricant
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Lubrication Solid rubbing replaced by Fluid Layer viscous shearing
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To be useful must support some load
W Fluid Layer
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To be useful must support some load
W
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To be useful must support some load
W Fluid Layer p Need pressure in the fluid to support the load
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Hydrodynamic Lubrication
W Fluid Layer p Pressure is generated by motion and geometry of the the bearing in concert with the viscosity of the lubricant
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1-D Reynolds Equation W z h(x) ho x U
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z h h0 p t Infinitesimal element U p x B
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Force balance Viscosity equation Combine:
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Integrate wrt z Apply BC’s: No-slip: ux = U at z = 0, ux = 0 at z = h yields Volumetric flow rate (per unit width) Incompressible flow, q = const. Evaluate at dp/dx = 0: Solve for dp/dx
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1-D Reynolds Equation Integrate over x to get p(x)
wn z h(x) ho x U Reynold’s Equation Integrate over x to get p(x) Integrate over x again to get Wn Result gives ho in terms of U, , Wn
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Example Exponential h B wn z h(x) ho x U integrate wrt x; apply BC’s
p = 0 at x = 0 and at x = -B solve for p(x), integrate to get Wn/L, then solve for h0
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2-D Reynolds Equation w Sphere R z Fluid Layer x U For sphere P(x)
hc P(x) x U For sphere Exact solution
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Hydrodynamic Lubrication Point Contact
W Sphere R Fluid Layer hc U
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Hydrodynamic Lubrication (Refinement: Both surfaces moving)
W Sphere R U1 Fluid Layer hc U2 “Entrainment” or “Rolling Velocity”
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Hydrodynamic Lubrication (Refinement: two spheres)
hc U2 Where R is now “reduced” radius R2 1
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Hydrodynamic Lubrication
W R1 U1 Nice theory but as a rule it greatly under estimates hc hc U2 Pressure is very high near contact P >>1000atm ( 108 Pa) Pressure Dependence of Elastic Deformation of Sphere R2
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Hydrodynamic Lubrication Elasto-Hydrodynamic Lubrication
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