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Contract Administration
DLA Aviation Supplier Operations Contract Administration Rob Baker Industry Day May 2017
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Aviation Leadership/Org Structure
Commander: Brig Gen Allan Day (USAF) Deputy Commander: Mr. Charlie Lilli (SES) Acquisition Executive/HCA: Ms. Cathy Contreras (SES) Director, Supplier Operations: CAPT Bob Keating Deputy Director, Supplier Operations: Floyd Moore Contract Administration, Division Chief: Rob Baker Deputy Division Chief: Janice Hicks 3 Branch Chiefs – GS-13’s – 45 administrators per Branch 12-Section Supervisors – GS-12’s
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Aviation OEM - Administration
OEM, Division Chief: Shirley Quaye 2 BRANCHES/4 SECTIONS WITHIN THE DIVISION 40 Contract Administrators OEM Divisions - Original Equipment Manufacturer Directly supports our 18 Aviation Strategic Supplier Alliance (SSA) Partners: Boeing Bell Sikorsky GE, etc. Aligned with OEM Pre-Award ISTs Aligned with Supplier Relationship Managers (SRMs) Participate/Support Joint Steering Groups Participate/Support Executive Committee Meetings
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Aviation Scope Of Operations
Obligate $8-$9M Purchase Orders/Contracts daily Averaging 120,000 open contract lines per month 121,646 – April valued at over $3.6B 3,471 different suppliers worldwide 16K contract administration actions per month 10K modifications per month 4K expedites per month 2K (QNs/ZTs/CPARS/CDRs/OPs) per month Airframes, Engines, Aviation Commodities (Bearings, Cables, etc.) Work assigned by alpha (A-AC)/CAGE code based on volume Average Lines Per Administrator: 800 lines (down 40% from 2014) Average Suppliers Per Administrator: 30 suppliers Aviation Scope Of Operations Note: Although not all lines have actions and flow through the system, there are many that are touched even if only an expedite request
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DLA Aviation Active Delinquencies/OTD Oldest Delinquent POs (>CDD)
AD Goal: No POs Lines > 90 Days Past CDD, Actual 9030 OTD Goal: 90%, Actual 90.80% Open PO Lines – 112,331 PO Lines > CDD – 19,271, 17.2% Oldest Delinquent POs (>CDD) Quality Inspection (3SEY5) 3181 days > CDD Richardson Electronics (5L804) 2280 days > CDD GE Aviation (35351) 2158 days > CDD Tarrant Assoc (1V478) 1941 days > CDD Wyvern Tech (0C8D3) 1781 days > CDD Delinquent PO Lines >90 Days Past CDD Rolls Royce (K0378) 109 lines > 90 days, 25% Federal Prisons (90142) 123 lines > 90 days, 25% Sikorsky (78286) 658 lines > 90 days, 14% Hamilton Sundstrand (73030) 381 lines > 90 days, 11% Boeing (0PXV4) 468 lines > 90 days, 10%
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DLA Aviation – OTD Goals
Improving Internal Processes – Back to Basics PARs/QNs/FATs/PLTs/CDRs CPARs/OPs/ULOs/Contract Close-outs Consideration/Withdrawals Trade-Offs: Ensure we modify contracts (if we make a deal) Improved Internal/External Relationships Pre-Award/Quality/Material Planners DCMA Get it right the first time!
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DLA Aviation – OTD Goals
Bi-weekly open order report to Suppliers Collaborating with DCMA Analyze volume/adjust – “Readiness Focus” Pro-Active Calls/Communication Dedicated Teams – 60 Days/FAT Team Adding Critical Milestones in Contracts Post Award checks performance/mitigates delays early vs days before delivery Incentives/Disincentives to drive OTD GE Joint Opportunity Contract (JOC) OTD above 90% last 2 quarters 1% disincentive charged for missing OTD goal
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Aviation Standards/Expectations
Quality Notifications (Non-conformance issues) Once assigned, QNs - 50 days 31% Reduction – March 2017 ZTs (FAT/PLT/Textile testing, etc.) Once assigned, ZTs - 15 days Special Projects/High Viz – 5 days 29% Reduction – March 2017 Contract Deficiency Reports resolved within 30 days Sent to administrators weekly 88% Reduction in Aged CDRs – March 2017 Modifications – 5 days
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Aviation Test Tracker – FATesT (First Article Test)
FATesT tracks every open testing CLIN from creation until closure in EBS (DLA system) CLINs added from DPR report twice a month Status updated upon changes Manual - Delivery at lab, receipt of test report, creation of QN Automatic – Creation, CDD changes, QN closure, CLIN closure **DLA can now systemically get status of FATs**
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Aviation Supply Chain 17% reduction 33% reduction Late at Lab
Late at MFG Aviation Supply Chain FAT Gated Flow Process March 6, 2017 8,216 Open Test CLINs Gate 1 MFG Gate 2 Lab Gate 3 QN Created/FAPM Gate 4 PS/PAA Review Gate 5 Vendor Notified 2615 1914 194 129 701 689 434 305 399 5488 On Time = CLIN CDD Not Breached Late = CLIN CDD Breached 5 Calendar / 3 working days 25 Calendar / 18 working days Process Complete LAB: Elevation process begins 30 days beyond CLIN Contract Delivery Schedule (derived from prior lab performance) Continue elevation every 30 days thereafter LAB Performance > than 60 Days Late - 15 > than 90 Days Late - 41 > than 180 Days Late – 29
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Aviation Testing Status Testing Labs/Platforms by Volume
Facility ESA NIINs CLINs Late AWP/G UFOs IPG1 Tinker ALC 155 157 39 299 294 221 Warner Robins ALC F-15 65 70 24 17 112 43 C-5 61 63 28 21 48 30 C-130 55 58 25 118 23 12 9 7 16 10 Hill ALC 8 77 Wright Patterson Materials Lab 35 38 33 501 54 USA 31 36 6 96 90 USN 20 27 109 80% Reduction in Lateness – WR-ALC C-130 57% Reduction in Lateness – WR-ALC C-5 11% Reduction in Lateness – WR-ALC F-15
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Aviation Testing Status
Top 10 Delinquent Contractors by Late CLINs at Manufacturer Vendor Late Tot CLINs Pct Late AWP/G UFOs IPG1 CASCADE AVIATION SERVICES INC DBA 48 142 34% 105 143 106 DANKO ARLINGTON, INC DBA 36 66 55% 33 28 20 D-J ENGINEERING, INC. DBA 69 48% 35 50 31 HONEYCOMB COMPANY OF AMERICA, INC. 30 67 45% 44 57 43 S & S PRECISION MANUFACTURING, 42 67% 27 123 52 PRECI-MANUFACTURING, INCORPORATED 63 43% 25 112 LOC INDUSTRIES, INC. DBA 26 56 46% 181 45 TECHNIC SPHERE DBA 74% 53 G. S. E. DYNAMICS, INC. DBA 23 101 23% 8 154 SONFARREL INC. DBA 22 63% 129 29 15+ Top Ten Aviation FAT Suppliers cleared from list in 2016 41% Reduction in Top 10 Late CLINS per supplier From 56.8 average late CLINS to 33.8 average late CLINS
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DLA Aviation/DCMA Strategic Engagements
Aviation Site-Visits to DCMA CMOs/Commands: DCMA Dallas – 2015 (most mature relationship) DCMA Baltimore DCMA Hartford -2016 DCMA Detroit DCMA Los Angeles – 2016 DCMA Central Command/Aviation Summit-March 2017 DCMA Tampa – April 2017
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DLA Aviation/DCMA Lessons Learned/Way Forward
Increase DLA collaboration w/DCMA on business decisions Ensure DCMA is represented on all DLA supplier engagements Establish Single DLA/DCMA “battle rhythm”: One Open order report One Government Team DLA HQ Post Award Summit Action Item Expand Engagements to all DLA Buying Commands Maturing the DLA Aviation/DCMA relationship Industrial Specialist + QAR + Contract Administrator = SUCCESS Aligning DLA resources to DCMA CMOs For those DCMA Top 500 or DLA Aviation high volume suppliers
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How Can You Help DLA Contract Accuracy Accurate Proposals
Communication Between Parties Accurate Proposals Bidding Within Supplier Capacity Effective Management of Subcontractors and Suppliers
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Final Thoughts DLA can’t do anything without our Industry Partners
DLA has to better understand Industry Both capabilities and limitations Proactive conversations vs. reactive Goal to increase DLA/Industry engagements to collaborate our resources/efforts to minimize duplication and deliver on time for the warfighter!
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Questions Rob Baker, Division Chief, robert.baker@dla.mil
Janice Hicks, Deputy Division Chief,
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Back-up Slides
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Types of Modifications
Bilateral FAR (a) Supplemental Agreements Used when parties agree Unilateral FAR (b) Used when the government exerts its rights to change the contract without consultation or agreement with the contractor
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Bilateral Modifications
Contract modification that is signed by the contractor and the contracting officer. Bilateral modifications are used for the following: Make negotiated equitable adjustments resulting from the issuance of a change order; Definitize letter contracts; and Reflect other agreements of the parties modifying the terms of contracts
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Unilateral Modifications
Contract modification that is signed only by the contracting officer. Unilateral modifications are used for the following: Make administrative changes; Issue change orders; Make changes authorized by clauses other than a changes clause (e.g., Property clause, Options clause, Suspension of Work clause, etc.); and Issue termination notices.
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Recurring Root Causes For Modifications and Delinquencies
First Article Testing / FAT Data Reports Unrealistic Contract Delivery Date (CDD) and Production Lead Time (PLT) Bids Without Exception Technical Data Deficiencies Tooling Supply Chain Management (Prime to Sub) Material Availability Poor Production Planning
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Root Causes (Continued)
Overextended Contractors Bid Despite Capacity Parts for Aging Fleets Past Expected Life-Cycle Rare or Difficult to Manufacture Administrative Changes and/or Corrections Buyer Error Posting and Invoicing Issues
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