1. Engineering Notebook - Part 4 Tumbler Research Section Overview of Build Lesson 1 Basic Vocabulary Motors / Batteries
Name:
Per #:

2. Your First Robot Build

3. Project Overview Introduction Advanced Sensors Frame Build
Open design challenges
Motion
Power
Project evaluation
Control
Sensors

4. Lesson 1

5. A robot is a programmable mechanical device that can perform tasks and interact with its environment, without the aid of human interaction. Robotics is the science and technology behind the design, manufacturing and application of robots. Basic Components of a Robot
The components of a robot are the body/frame, control system, manipulators, and drivetrain.
Body/frame: The body/frame provides the structure of the robot. Control System: The control system coordinates and controls all aspects of the robot with sensors providing feedback. Manipulators: The manipulators are parts required to interact with their environment like a claw or grabber. Drivetrain: Drivetrains consist of a powered method of mobility like wheels.
Learning objective: Establish what I will be aiming to achieve in the project. Learn about robots, force and motors. Be able to label features of a DC motor.

6. Project Introduction Tumbler
Worksheet –
Part 4
Engineering Notebook
What you are going to do You are going to use the VEX Robotics design system to develop a Tumbler robot (shown below), using the various sub-systems shown right. You will then have to develop its capability as an autonomous robot, so that it can conduct a task or complete a challenge without human interaction.

7. Creating Moving Robots
The mechanical aspects of robot design are tied heavily to mechanics and the study of bodies in motion (movement). There are key terms you should learn to help you study your developed robot.
Task: Note the following definitions into your workbook
Speed = The measure of how fast an object moves. Described as a change of position in time (e.g. miles per hour, metres per second)
Rotational Speed = Speed as expressed rotationally. Described in angular distance in time. (e.g. degrees per second or revolutions per minute)
Acceleration = A change in speed over time. Described between two speeds and time. (e.g. 0 to 60 miles per hour in 3 seconds)
Force = A acceleration as exerted onto a surface. Described in unique units. (e.g. grams, kilograms, Newtons)
Torque = A force directed in a circle, or a spinning force. Described as a measure of force over a distance that is rotational. (e.g. Newtons metres)

8. A Little About Motors: Positive magnetised side Central spinning coil
Learning about DC Motors: Motors are simply actuators, mechanisms that act upon their environment. VEX Robot motors are direct current (DC)
Positive magnetised side
Central spinning coil
Power source (battery)
Negative magnetised side
Motors convert electrical energy into mechanical energy through the use of electro-magnetic fields, and rotating wire coils (see the image above). When a voltage is applied to a motor it outputs a fixed amount of mechanical power. The mechanical power is seen as the motor’s output (usually moving some shaft, socket, or gear), spinning at a speed with an amount of torque.

9. Designing how motors will work in robots
Learning about DC Motors
Motors only apply torque (force directed in a circle) in response to loading (added resistance). With all motors there is always resistance on a motor in the form of friction which acts as a load. This requires the motor to output some torque to overcome it (otherwise it would not move), and takes some of the potential torque away from your planned use in the Tumbler…
Designing how motors will work in robots
As you add higher load (more for it to do) onto the motor, the motor will “fight back” with opposing torque so that it keeps rotating. The more you ask each motor to do the more load you are adding. As torque increases, the motor slows down. So heavier robots are slower as the motors struggle. As with all things, if you keep increasing the load onto the motor, eventually the load overcomes the maximum torque it can produce and it stops spinning. This is when a motor STALLS and your robot stops moving!

10. Learning about DC Motors As you increase the load on a motor, it has to draw more current from the battery to create the torque required. You only have a limited amount of current from the battery, to use it wisely.
As seen in the to the left, current and torque load are proportional (the have a relationship where one affects the other).  More torque load means more current drawn. However current and rotational speed have an inverse relationship. The faster the motor can spin, the less current it will draw.

11. Ensures that the current flows
DC Motors have 6 features: Armature or rotor Commutator Brushes Axle Field magnets DC power supply
1. An electric motor requires magnets and magnetism: A motor uses magnets to create rotational motion. With magnets, opposites attract and likes repel. Inside an electric motor, these attracting and repelling forces create the spinning output.
2. An electromagnet is the basis of an electric motor. By wrapping copper wire around a metal core, the core becomes a magnet and has a north and south pole when there is a flow of current from the battery.
3. With the core magnetised, it is pinned to spin in the middle of the motor, and north and south magnets on the outside cause the core to spin around one half-turn.
4. At the moment when a half-turn of motion is completed, the brushes lose contact with the current from the battery, the core demagnetises, reconnects with the inverse direction of current and therefore magnetises the metal core once more, and the outside magnets attract the core further round, which keeps it spinning.
Ensures that the current flows

12. Let us consider the following questions.
Summary
Let us consider the following questions.
What are the different elements of a robot design system?
B. What key terms do we need to know when planning movement with the robot?
C. Why do we need to plan carefully our use of the motors?
D. What are we going to attempt to do in this project?