1. System Overview
Model 3020® OPTOMIZER™ Coating Streak Inspection Technology
Bruce T. Dobbie

2. Mission Statement
R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse supplier and are committed to the industry and our customers that depend on us to ensure that quality is maintained at the highest possible level. We are dedicated to increasing customer satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

3. Model 3020® OPTOMIZER™ Coating Streak Inspection Technology
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4. Technology

5. Overview of Model 3020®
R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process.  This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches.  Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide.  This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!

6. Overview of Model 3020®
The 3020 detects most common coating streaks and scratches in all forms of coated material production.
The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.
The 3020 provides historical information on production up to and beyond one full year.
The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches.
The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets.
The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.

7. Overview of Model 3020® Specialized streak format CCD Chipset
Standard Lighting.
State-of-the-art Electronic Processing.
Ethernet communication + Modem interface support.
Latest CPU technology with Flat Panel Touchscreen.
Detection of defects as small as 2 microns
High Speed capabilities
Historical Data collection based on Access for ease of operation
Adjustable setup parameters for defect size, position, type, etc.

8. Model 3020® Features Integrated and non-integrated control system
Environmentally sound inspection station
Reflective Lighting technique
Transmissive Lighting technique
Pneumatic Lift system for rethreading
Solid Aluminum construction

9. Environmentally Sound Inspection Station
Model 3020® Features
Environmentally Sound Inspection Station

10. Model 3020® Features
Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved

11. State of the art Digital Processing
Model 3020® Features
State of the art Digital Processing

12. Latest in CCD Streak-Scanning Sensor Technology
Model 3020® Features
Latest in CCD Streak-Scanning Sensor Technology

13. Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)
Model 3020® Features
Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

14. Environmentally Sound Lamp Housings
Model 3020® Features
Environmentally Sound Lamp Housings

15. Transmissive and Reflective Lighting Techniques
Model 3020® Features
Transmissive and Reflective Lighting Techniques

16. Up to 3/4” Full Length Tempered Safety Glass Lamp Covers
Model 3020® Features
Up to 3/4” Full Length Tempered Safety Glass Lamp Covers

17. Custom to Standard Proprietary Lighting w/spring loaded socket
Model 3020® Features
Custom to Standard Proprietary Lighting w/spring loaded socket

18. Electronic Controlled Lamp Intensity System
Model 3020® Features
Electronic Controlled Lamp Intensity System

19. Lamp Power and Low Voltage Supply Enclosure
Model 3020® Features
Lamp Power and Low Voltage Supply Enclosure

20. Environmentally Sound Electronic Processing Station
Model 3020® Features
Environmentally Sound Electronic Processing Station

21. Dual Channel Oscilloscope (troubleshooting / engineering)
Model 3020® Features
Dual Channel Oscilloscope (troubleshooting / engineering)

22. Electronic Digital Signal Processing
Model 3020® Features
Electronic Digital Signal Processing

23. Multiple Relay Interface Capability
Model 3020® Features
Multiple Relay Interface Capability

24. Electronic Signal Processing WorkStation
Model 3020® Features
Electronic Signal Processing WorkStation

25. Automatic Power Up Sequencing System
Model 3020® Features
Automatic Power Up Sequencing System

26. Audible/Visual Alarm Unit
Model 3020® Features
Audible/Visual Alarm Unit

27. Positive Air Purging System and Closed Loop AC
Model 3020® Features
Positive Air Purging System and Closed Loop AC

28. Pneumatic Lift Mechanism
Model 3020® Features
Pneumatic Lift Mechanism

29. Model 3020® Features
State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations

30. QAMS® (Quality Assurance Management System)
Model 3020® Features
QAMS® (Quality Assurance Management System)

31. Model 3020® Features Polyethylene Coated Silicone Coated Clay Coated
Wax Coated
Coated Linerboard
Magnetic Media
UV Coated Film
Machine finished coated paper
Painted Metals

32. Model 3020® Features High Speed Subtle Streak Type Detection
Inspection System Diagnostics
Reliable Detection
Consistent Detection
Accurate Detection
Reduced Machine Down Time
PM Analytical Performance Verification
Increase in PM Profit Margin

33. Model 3020® Features Meets quality initiative and ISO requirements.
Detection 24/7 without the need for operational intervention.
Eliminate the need for manual inspections.

34. Defect Detection Results
Coating Streak Container Board

35. Defect Detection Results
Coating Streak Silicone (Loparex)

36. Defect Detection Results
Flood in Silicone (Loparex)

37. Defect Detection Results
Coating Streak Weyerhaeuser

38. Defect Detection Results
Coating Streaks Vaassen Packaging

39. Defect Detection Results
Coating Scratch Stora Enso

40. Defect Detection Results
Coating Scratch MeadWestvaco

41. Defect Detection Results
Coating Streaks MeadWestvaco

42. Defect Detection Results
Coating Streak Verso Corp.

43. Defect Detection Results
Coating Scratch Mead Coated Board

44. Defect Detection Results
Coating Scratch Reno de Medici

45. Defect Detection Results
Coating Streak Reno de Medici

46. Defect Detection Results
Coating Streak and Coating Scratch Reno de Medici

47. Defect Detection Results
Coating Streak Aluminum Poligrafica Veneta

48. Defect Detection Results
Coating Scratch Extruded Aluminum Bar

49. Defect Detection Results
Coating Scratch Aluminum Packaging

50. Defect Detection Results
Streak Magnetic Media (5 micron) Imation Corp.

51. Defect Detection Results
Hard Band Magnetic Media (5 micron) Imation Corp.

52. Typical Installation

53. Typical Installation

54. Typical Installation

55. Installations at Major Manufacturers

56. References
For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.

57. Related Websites
R.K.B. OPTO-ELECTRONICS, INC., Syracuse, New York, United States Arkia Industrial, Sao Paulo, Brasil Delta Mandiri Corp, Jakarta Barat, Indonesia FIOCCHI Process Instrumentation, Milan, Italy fioproin.it Grupo ROSA Automatización y Control S.A. de C.V., Chihuahua, Mexico Quality2Process B.V., Hengelo, The Netherlands Splice Detector Technologies, Syracuse, New York, United States / / / Suzhou Machine Vision Co., Ltd., Suzhou, Jiangsu, China Swallow Machinery Co., Ltd., Meltham, Holmfirth, United Kingdom