CompactLogix Controllers Portfolio

CompactLogix Controllers Portfolio
Controller Family Overview

Integrated Architecture Portfolio
Smarter Technology Multiple control disciplines Enhanced Productivity Design productivity Operations Management Secure Environment Automation security Investment return Scalable hardware Integrated Architecture Control Software LOGIX STUDIO 5000 Operator Interface Motion KINETIX PANELVIEW Network Infrastructure Distributed I/O Condition Monitoring STRATIX POINT – FLEX – ARMOR - DYNAMIX

CompactLogix Controller Portfolio Positioning
Micro Control Platform Micro800® Control System Multiple control disciplines Flexible and scalable Real-time information enabled Integrated design environment Low acquisition cost Just enough control Easy connectivity Simple programming tools Integrated Architecture® Small Control Platform Large Control Platform CompactLogix™ Control System ControlLogix® Control System Programmable Automation Controllers Programmable Logic Controllers Scalable Engineering Collaboration Device Integration EtherNet/IP Network Segmentation Multi-discipline

CompactLogix Portfolio Positioning
Supports up to 4 axes of Integrated Motion on EtherNet/IP and 1769 I/O Supports up to 16 axes of Integrated Motion on EtherNet/IP and 1769 I/O Supports up to 2 axes of Integrated Motion on EtherNet/IP and POINT I/O™ CompactLogix™ 5370 L3 CompactLogix™ 5380 Supports up to 20 axes of Integrated Motion on EtherNet/IP and 5069 I/O CompactLogix™ 5370 L2 1769 I/O CompactLogix™ 5370 L1 Compact GuardLogix® 5370 Controller Analog, digital and specialty I/O, rack-based and distributed on EtherNet/IP Supports up to 31 local I/O modules for analog, digital, HSC, universal analog input, sourcing digital input, address reserve, field power distribution, relay output, sinking digital input Integrated Safety and Integrated Motion in a Single Compact Controller 5069 Compact I/O™

CompactLogix™ Controllers Portfolio
Addressing the needs of… CompactLogix™ 5380 Compact GuardLogix® 5370 …Machine and Equipment Builders CompactLogix™ 5370 A scalable Midrange Architecture control platform for smaller applications. One common control engine and design environment provides real-time networking with Integrated Safety and Integrated Motion on EtherNet/IP capabilities for machine and equipment builders.

CompactLogix 5370 System CompactLogix™ System
Compact, high performance, economical platform Common control engine and development environment for a scalable solution Built-in Energy Storage Module No battery requirement I/O Modules Rackless design for a low-cost solution Analog, digital and specialty modules offer built-in RTBs for easy connectivity to I/O sensors and actuators CompactLogix™ Controllers High-performance, multi-discipline control for motion, process and safety applications Multi-language programming Communication bridging across multiple networks Secure Digital (SD) card Simplified device replacement Easier initial configuration and deployment Mount DIN rail or cabinet options available for design flexibility

CompactLogix 5370 L1 Controller
Embedded Power Supply and I/O Offers a smaller form factor for maximized cabinet space Local I/O expansion with POINT I/O 5370 L1 Standard Machine Controller Combines the Logix platform with the flexibility of POINT I/O™ for an economical solution Supports up to 2 axes Kinematics for simple articulated robotics Secure Digital (SD) card Helps enable more simplified device replacement Includes up to 2 GB of storage for fast program save and restore Three-position Mode Switch Mode selection for PROG, REM and RUN modes for easier operation USB Port High performance and speed for programming and firmware updates Increased Storage Capacity Offers up to 1 MB of user memory for increased storage capabilities Dual Ethernet Ports Integrated Motion over EtherNet/IP for maximized scalability Device Level Ring and Linear topology support to help increase network resiliency Status indicators Immediate status of communications, module health and I/O activity

5370 L2 Small Machine Controller Combines the Logix platform with the flexibility of Compact I/O™ Supports up to 4 axes of motion Secure Digital (SD) card Simplified device replacement Easier initial configuration and deployment Universal Inputs/Outputs Increased configuration flexibility with Embedded Universal Analog inputs/outputs High-Speed Counter inputs for increased performance Embedded power supply and I/O Maximized space and support for universal analog I/O Local I/O expansion with 1769 I/O Dual Ethernet Ports Integrated Motion on EtherNet/IP Device Level Ring and Linear topologies Status indicators Immediate status of communications, module health and I/O activity

5370 L3 Standard Machine Controller Control at the machine level for applications requiring smaller amounts of I/O Supports up to 16 axes of motion Local Expansion Modules Supports up to 30 local expansion modules with 1769 I/O for increased functionality USB Port High performance and speed for simplified programming and firmware updates Status indicators Immediate status of communications, module health and I/O activity Added protection for hazardous environments No Stored Energy (NSE) version allows safe transport of controller Powered down controller has less than 200 uJ of residual energy stored in each component No consequences of arc or spark to cause an explosion in gaseous environment Secure Digital (SD) card Simplified device replacement Easy configuration and deployment Dual Ethernet Ports Integrated Motion on EtherNet/IP Device Level Ring and Linear topologies

CompactLogix™ 5380 Controller
Onboard Display Immediate status of comms, module health and I/O activity without opening Logix Designer Power Provides power via RTBs through external power supply installed on the controller Ports Dual Configurable IP port supports DLR/Linear topologies or Multiple IP addresses for network separation between the machine level and the enterprise level Enhanced Security Features digitally-signed controller firmware, controller-based change detection and logging and role- based access control Three-position mode switch adds a physical layer of security 5069 I/O Supports up to 31 local I/O modules Analog, digital, HSC, universal analog input, sourcing digital input, address reserve, field power distribution, relay output, sinking digital input USB Port Provides easy programming, troubleshooting and firmware updates

Compact GuardLogix® Safety Portfolio Positioning
Dedicated safety controller with EtherNet/IP connectivity with 16/8 safety I/O and 4 std outputs Compact GuardLogix 5370 Armor GuardLogix 5570 High Performance Integrated Safety for Standard, Safety and Motion Control On-Machine Safety Control with the Same Capabilities as the 1756 Safety Controller SmartGuard™ 600 Integrated Safety and Integrated Motion in a Single Compact Controller

Compact GuardLogix 5370 Controller
Integrated Safety Integrated Safe Torque Off with Kinetix 5500 and PowerFlex 527 Provides Integrated Safety up to SIL 3, PLe CAT 4 Removable Secure Digital Card Allows easy, portable transfer of machine programs without software download Dual Ethernet Ports Support Linear and Device Level Ring topologies Integrated Motion up to 16 axes USB Port Provides easy programming, troubleshooting and firmware updates

CompactLogix 5380 Controller Technical Presentation
5069

Small Control Platform
Dual Configurable Port High Performance CompactLogix™ 5380

HIGH PERFORMANCE Dual 1 gigabit (Gb) embedded Ethernet port High-speed communication, I/O and Motion Decreased scan times for runtime performance Core programming languages execute with the same performance Screw-to-screw performance increased with Compact I/O system

INCREASED CAPACITY Up to 20% increased application capacity Future proof for application expansion Supports up to 20 axes of motion Supports up to 55 EtherNet/IP nodes Supports the increasing number of smart devices

MOTION PERFORMANCE Supports up to 20 drives in a single controller Increased performance for low axis machines Multiple course update rates Three configurable rates enhance machine performance Advanced tuning with Load Observer and Tracking Notch Filter Eliminates need to tune each axis and adapts to changing frequencies over time

ENHANCED SECURITY Digitally-signed and encrypted firmware Helps protect against malicious intent Controller based change detection Logging of changes allows added security Role-based access control to routines and Add-On Instructions Mode change switch Adds a physical layer for security

HARDWARE FEATURES Power Provides power via RTBs through external power supply installed on the controller Onboard Display Immediate status of comms, module health and I/O activity without opening Logix Designer Ports Dual Configurable IP port supports DLR/Linear topologies or Multiple IP addresses for network separation between the machine level and the enterprise level Enhanced Security Features digitally-signed controller firmware, controller-based change detection and logging and role- based access control Three-position mode switch adds a physical layer of security 5069 I/O Supports up to 31 local I/O modules Analog, digital, HSC, universal analog input, sourcing digital input, address reserve, field power distribution, relay output, sinking digital input USB Port Provides easy programming, troubleshooting and firmware updates

Controller Anatomy Note: Power terminals are sold separately
Product Type 2 x Ethernet Port Power LED Status 4 digit display Catalog Indicator Status Indicators MOD power terminal (System Power) Mode switch Reset Button SA power terminal (Field Power) SD card door removed USB Port Note: Power terminals are sold separately

Studio 5000 Logix Designer®
SOFTWARE FEATURES Controller Organizer allows for easy organization of projects Instruction Palette contains over 250 predefined instructions Integrated safety and motion in an intuitive design environment Simplified Device Configuration allows for set control and attributes and descriptive tags Add-On Instructions allow for customization of reusable instruction sets

APPLICATIONS Water / Wastewater Oil & Gas Mining / Metals / Cement Automotive Food & Beverage Life Sciences Marine Semiconductors & Electronics Scheduled outputs for Glue Applicator in Packaging, precise filling applications Higher system performance for increase in machine throughput, minimize rejection rates Faster analog response for Tablet compression, Automotive Test Equipment Fast coarse update rate for registration control in CPW applications Require IP address separation between machine level and office level

Technical Presentation

CompactLogix 5380 Highlights
The CompactLogix™ 5380 controller is being introduced to enable faster system performance. The dual 1-Gb embedded EtherNet/IP port enables The Connected Enterprise by helping customers connect information from across the plant floor to the rest of the enterprise Customers with the following challenges have found the CompactLogix 5380 exceeds expectations: Code execution time limitations Structured Text = ladder performance High axis count applications 20 axes per controller supported High performance applications Both local and distributed I/O performance increased with 5069 Compact I/O™ Applications 5380 5370 General Purpose  Complex High Performance Safety Future PhaseManager™ Integrated Motion on the EtherNet/IP network

CompactLogix 5380 System Target Applications/Positioning
CompactLogix™ 5380 Controllers: Lead with the value of faster system performance, future- proofing your system and enabling The Connected Enterprise Introduce CompactLogix™ 5380 controller if: Customer values faster system performance Customer who wanted faster I/O performance We have not been able to meet performance requirements with the CompactLogix™ 5370 controller CompactLogix 5380 CompactLogix 5370 CompactLogix™ 5370 Controllers: Safety applications PhaseManager™ Customer does not value the CompactLogix™ 5380 controller Customer who did not have 1769 I/O performance issues Added by Dexter

Controller Communications
Communications now separated from control User control and motion tasks are no longer interrupted by communications Previously 20% of the controller scan was used for CPU communications Provides reduced complexity for user programming and task balancing System Overhead Time Slice removed - Users no longer need to adjust Added by Dexter Communications no longer impacts controller performance!

Programming Language Execution and Task Switching Enhancements
Controller Language Scan Times Five LD routines with 1000 rungs each Five STX routines with 1000 lines each 1000 ADD / SUB / MUL / DIV / MOD instructions 15,000 different program scoped tags, ie: Worst case Controller Task Switching Times Controller Task execution scan time Task Switch Time L3x 168 ms 165 ms CMX 5370 45 ms ms CMX 5380 09 ms ms L30ER– Ladder Diagram L340ERM – Ladder Diagram 11x Increase! L30ER – Structured Text L340ERM – Structured Text 20x Increase! Structured Text Scan Time = Ladder Diagram Scan Time Added by Dexter .

Dual Configurable Ports for CompactLogix 5380
Dual IP Mode Device Level Ring Mode Machine Network x Factory Network x Machine Network x Configurable Machine internal network is isolated from Factory network Increased availability with network resiliency

Better in a smaller package
Lower investment cost with higher performance Better limits Nodes up to 55 nodes Full utilization of user memory Reduce panel space with smaller space requirements Compact I/O are also 40% smaller than 1769 I/O. Better diagnostic with 4 digit scrolling display on front of CPU Better secured with encrypted, Digitally Signed firmware CMX 5370 CMX 5380 L4x 1769-L30ER 5069-L310ER 1768-L43 5069-L320ER 1769-PA4 1768-ENBT x 2 1769-ECR 1768-PA3 Reduction : ~ 20% Reduction: ~ 53% CMX 5370 CMX 5380 L4x 1769-L30ER 5069-L310ER 1768-L43 5069-L320ER 1769-PA4 1768-ENBT x 2 1769-ECR 1768-PA3 Width: 143mm Width: 98.1mm Width: mm Reduction : ~ 30% Reduction: ~ 70%

Enhanced Diagnostics CompactLogix™ 5380 Controller Task Monitor now part of product embedded web page Added by Dexter

CompactLogix 5380 Runtime Memory Usage
Previously, design recommendations instructed users to reserve no less than 20% of available memory for future firmware updates and for runtime memory consumers. For example: MSG instructions, HMI Trends, Alarms, RSLinx®, Online Edits The CompactLogix™ 5380 controller runtime memory consumers now separated from application memory freeing up application memory In addition, the higher memory version is now available 5370 Controller Memory Size (MB) % utilization recommended L30ER 1 80% L33ER 2 L36ERM 3 5380 Controller Memory Size (MB) % utilization allowed L306ER/ERM 0.6 L310ER/ERM 1 100% L320ER/ERM 2 L330ER/ERM 3 L340ER/ERM 4 Added by Dexter CompactLogix 5380 controllers have 20% more memory!

System Highlights with 5069 Compact I/OTM
Easy to release Din Latches Easy Identification with clear Module type and Product Catalog number Reduce panel space with 1” thermal clearance Instantaneous trigger to Controller via Events trigger Controller Gigabit network High speed backplane of packet transfer rate of 4.4s (511 byte packet) Dual IP address/DLR selectable Adapter Pass through field power to reduce field power termination to I/Os Increased embedded functionality for better performance at lower cost Increased Accuracy with Time Stamping of Inputs and Scheduled Outputs

Performance & Feature Comparisons

Performances Gain vs CompactLogix 5370
5380 – 1.10ms 5380 – 300µs Controller Performance (1000 rungs of code (3000 REAL tags) Ladder Diagram 5370 – 3.25ms Structured Text 5370 – 5.50ms Function Block 5370 – 8.35ms Sequential Function Chart 5370 – 6.20ms s 5380 – 4.10ms Overall task timing with 4 programming language running (4000 rungs/lines of code & REAL tags) Both controllers running with 50% CPU loading with virtual axis. RPI for the 5370 I/O is 0.5ms 5370 – 82.10ms 13x Improvement 21x Improvement 7.5x Improvement 20x Improvement 20x Improvement

Performances Gain vs CompactLogix 5370
Communication Performance Unconnected MSGs per second (20 enabled connecting to L8 Controller) 5370 – 80MSG/s MSG Round Trip Time (Connecting to L75 Controller) 5370 – 265ms I/O Performance Local DI/DO Modules at fastest RPI IQ16F/OB (500µs) – 3-4ms (TBC) 5380 – 1665 MSG/s 5380 – 15ms IB16F/OB16F (200µs) – µs 5380 with 50% motion load with 2ms CUR Number of virtual axis : 115 Motion Task scan time : 960µs Controller Utilization : 47.8% Motion Performance 5370 with 50% motion load with 2ms CUR Number of virtual axis : 30 Motion Task scan time : 980µs Controller Utilization : 48.9% 21x Improvement 18x Improvement 6 - 7x Improvement 4x Improvement

Release 2 version is Dual IP/DLR version
Catalog listing (Standard Version) Release wave and Scaling levers AFC: July 2016 Catalog Application Memory I/O Expansion Ethernet Nodes Motion (Position Loop ) Release 2 Motion Catalog 5069-L306ER 0.6MB 8 16  No 5069-L310ER 1MB 24 5069-L320ER 2MB 40 5069-L330ER 3MB 31 50 5069-L340ER 4MB 55 5069-L310ER-NSE 5069-L306ERM 2 Yes 5069-L310ERM 4 5069-L320ERM 5069-L330ERM 5069-L340ERM 20 Release 2 version is Dual IP/DLR version

Catalog listing comparison
Standard performance CMX 5370 High Performance CMX 5380 Application Memory I/O Expansion Ethernet Nodes Motion (Position Loop ) - ERM 1769-L18ER/ERM 0.5 MB 8 2 5069-L306ER/ERM 0.6 MB 16 1769-L30ER/ERM 1 MB 4 5069-L310ER/ERM 24 1769-L33ER/ERM 2 MB 32 5069-L320ER/ERM 40 1769-L36ERM 3 MB 30 48 5069-L330ER/ERM 31 50 5069-L340ER/ERM 4 MB 55 20 Increased Ethernet Node limit and Motion axes

CompactLogix 5380 Feature Release
March 2016 May 2016 May 2017 Oct 2017 Future Standard Controller  Motion Support DLR Support Dual IP Support Native Modbus TCP (Target) Phase Manager Instruction Based Alarms Uplink Module support  (Target) Open Sockets

Reduced system complexity & cost savings
CompactLogix 5380 System High performance or complex CompactLogix L3 applications that require higher CPU scan time, I/O, network and motion performance Core programming languages now execute with the higher performance Up to 20 motion axes supported per CompactLogix 5380 controller (up to 16 axes in the CompactLogix 5370 controller) Up to 55 Network Nodes supported per CompactLogix 5380 controller (up to 48 nodes in the CompactLogix 5370 controller) Example 5370 Architecture: 1 x 1769-L36ERM Controllers 1 x 1769-PA4 1 x 1769-ECR Example 5380 Architecture (1) L340ERM Controller 1 less Power supply module 1 less End Cap cover Example L4 Architecture: 1 x 1768-L43/45 Controllers 1 x 1768-M04SE 1 x 1768-PA3 1 x 1769-ECR 1 x 1768-ENBT 1 less Power supply module 1 less SERCOS motion module 1 less Ethernet module 1 less End Cap cover Reduced system complexity & cost savings

Reduced system complexity & cost savings
CompactLogix 5380 System High performance or complex CompactLogix L3/L4 applications that requires 2 EtherNet network segments Example 5370 Architecture: 1 x 1769-L36ERM Controllers 1 x 1769-PA4 1 x 1769-ECR 1 x 1783-NATR Example 5380 Architecture (1) L340ERM Controller 1 less Power supply module 1 less End Cap cover 1 less Network Address Translator module Example L4 Architecture: 1 x 1768-L43/45 Controllers 1 x 1768-M04SE 1 x 1768-PA3 1 x 1769-ECR 2 x 1768-ENBT 1 less Power supply module 1 less SERCOS motion module 2 less Ethernet module 1 less End Cap cover Reduced system complexity & cost savings

CompactLogix 5380 System Benefits Number of Nodes
Customers have been asking us to simplify the way we count controller resources… The CompactLogix 5380 controller continues to be scaled on EtherNet/IP nodes just like the CompactLogix 5370. Each CompactLogix 5380 controller has a maximum number of EtherNet/IP nodes that are supported Maximum controller nodes include those connected to the front port as well as backplane communication modules Any device added directly to the Ethernet I/O configuration are counted toward the node limits Standard Ethernet devices that the controller uses a socket interface to communicate with are NOT counted toward the node limits 1 node 1 node 1 node 1 node 1 node 2 nodes Example Memory Size EtherNet/IP Nodes 5069-L320ER 2 MB 40 5069-L340ERM 4 MB 55 There are 7 EtherNet/IP nodes in this architecture.

CompactLogix 5380 Configuration
What is needed for configuration? Dual IP support – Studio 5000 V29 and above RSLinx Classic 3.81 and above Compatibility Matrix Connects to 5069 Compact I/O locally and remotely Connects to any other I/O platform via EtherNet/IP CompactLogix 5380 controllers bought in May and June can be flashed upgrade to V29 to get Dual IP support feature

Things to Note DeviceNet
Use EN2DN gateways to connect DeviceNet devices to CMX 5380 Applications requiring Phase manager It is not supported in V29 so CMX 5380 will not support phase manager ControlNet No plans to support, stay with L4x or ControlLogix Serial (Modbus,DF1, DH485) Module in development. Short term plans to use Prosoft gateways. Target 2017 completion

CompactLogix 5380 Controller
Dimension 98.1mm x 123mm x 137mm (W x H x D) Accessories Screw type 5069-RTB64-SCREW (each packaging includes 1 x 6 pin and 1 x 4 pin terminal) Push-in type 5069-RTB64-SPRING (each packaging includes 1 x 6 pin and 1 x 4 pin terminal) End cap Included in the adapter For replacement, please order 5069-ECR Push-in Screw

Catalog Nomenclature 5069 - L 3 10 E R M Bulletin number
5069 – Next generation CompactLogix family Network Function R – Dual IP/DLR Modifier1 M – Motion supported -NSE – No Storage Energy Catalog Type L – Controller Type E – Ethernet embedded Product Sub Series 3 – CompactLogix 5380 L3 Product Memory Size 06 – 0.6MB 10 – 1.0MB 20 – 2.0MB 30 – 3.0MB 40 – 4.0MB 45

CompactLogix 5380 High Performance Machine Architecture Star
Logical separation of control network Physical separation of control network Plant Network Plant Network 5380 CompactLogix Controller ™ 5380 CompactLogix Controller ™ PowerFlex® Drives PowerFlex® Drives Stratix 5700™ Stratix 5700™ Configurable dual IP/DLR will be available with v29 – July 2016 timeframe These drawings show an example architecture using logical separation (using a managed switch) or how to take advantage of the dual IP option for those customers that require physical separation. Note: Powerflex 527 is shown on these drawings. It only supports Networked safety. If hardwired safety is needed, Powerflex 525 may be a better choice. Kinetix 5500 is shown in these drawings. For larger systems (above 8 – 10 axes), Kinetix 5700 may be a better option. Kinetix® Drives 1734 Point I/O™ PanelView™ Plus Kinetix® Drives 1734 Point I/O™ PanelView™ Plus

CompactLogix 5380 Machine Architecture Linear
Logical separation of control network Physical separation of control network Plant Network Plant Network PanelView™ Plus 5380 CompactLogix Controller ™ 5380 CompactLogix Controller ™ Stratix 5700™ Note: Powerflex 527 is shown on these drawings. It only supports Networked safety. If hardwired safety is needed, Powerflex 525 may be a better choice. Kinetix 5500 is shown in these drawings. For larger systems (above 8 – 10 axes), Kinetix 5700 may be a better option. 1734 Point I/O™ 5069 Compact I/O™ 1734 Point I/O™ PowerFlex® Drives PanelView™ Plus Kinetix® Drives PowerFlex® Drives Kinetix® Drives

CompactLogix 5380 Machine Architecture Device Level Ring
Logical separation of control network Physical separation of control network Plant Network Plant Network Stratix 5700™ 5380 CompactLogix Controller ™ 5069 Compact I/O™ 1783-ETAP 5069 Compact I/O™ PanelView™ Plus 100MB 50 Device DLR Ring 100MB 50 Device DLR Ring PanelView™ Plus Note: Powerflex 527 is shown on these drawings. It only supports Networked safety. If hardwired safety is needed, Powerflex 525 may be a better choice. Kinetix 5500 is shown in these drawings. For larger systems (above 8 – 10 axes), Kinetix 5700 may be a better option. 1734 Point I/O™ PowerFlex® Drives 1734 Point I/O™ PowerFlex® Drives Kinetix® Drives Kinetix® Drives

CompactLogix 5380 Machine Architecture Machine Safety
Logical separation of control network Physical separation of control network Plant Network Plant Network PanelView™ Plus PanelView™ Plus Stratix 5700™ Stratix 5700™ 5380 CompactLogix Controller ™ 5380 CompactLogix Controller ™ 1734 Point I/O™ 1734 Point I/O™ PowerFlex® 525 Drives with Hardwired STO PowerFlex® 525 Drives with Hardwired STO Since safety is not available yet on the 5380 controller, the Kinetix 5500 and Powerflex 525 offer safe torque off function option for hardwired safety. Note: Powerflex 527 only supports networked Safety Configurable safety relay (CR30 with ENET plug-in module) allows for diagnostic information to be sent to the controller. The CR30 supports safety applications with 4-9 safety input devices and up to 5 output zones. Safety applications requiring more than two safety relays become an ideal target for the CR30 as its list price is about the same as three safety relays. With the Ethernet plug-in for the CR30 it will have premier integration a Logix control system thus making it an ideal solution for medium complexity safety applications (5 zones or less, 4 – 9 safety input devices). Kinetix® 5500 Drives with Integrated STO Guardmaster ® 440C-CR30 with 440C-ENET plug-in module Guardmaster ® 440C-CR30 with 440C-ENET plug-in module Kinetix® 5500 Drives with Integrated STO

CompactLogix 5380 General Specifications
Operating Temperature 0°C to + 60°C (32°F to +140°F) Storage Temperature -25°C to + 85°C (-40°F to +185°F) Relative Humidity 5% to 95% non-condensing Maximum Altitude 2000 meters (6561 feet) Vibration Operating: 5 g, 10 to 500 Hz, in. maximum peak-to-peak Shock Operating: 30 g DIN rail mounted Non-Operating: 50 g DIN rail mounted Certification (At Release) Certification(Post release)

High Performance Architecture
Key Product Introductions

Information Management
Contemporary Technologies Enhance The Connected Enterprise Scalable Computing (Control, Edge, Cloud) Multi-discipline Control & Information Information Management & Analytics Smart Assets Mobility & Visualization Secure Network Infrastructure SMART ASSETS ARE SELF-AWARE & SYSTEM AWARE An industrial asset is Smart when it has a microprocessor and is connected to a network. To realize The Connected Enterprise, a smart asset needs to be self-aware and system-aware. Self-aware assets acquire and process data to report information such as self-diagnostics and energy use. System-aware assets share common system features and auto configure key system attributes such as safety and security, and collaborate with common software tools and interfaces. An example of self-aware is our new Kinetix K5700 servo system that incorporates advanced tuning technology to eliminate the need for tuning a drive in 95% of the applications. This can save up to an hour of commissioning on each axis dramatically reducing the time and cost of the machine or line start-up. Effective tuning reduces scrap, improves energy efficiency, and reduces unplanned downtime for periodic retuning. Self-aware and system-aware smart assets when enhanced with contemporary technologies such as scalable computing, analytics and mobility, create the foundation for our high performance architecture. While each of these technologies can add value to industrial processes, the transformational value is only realized when they are integrated together into an architecture. It is all about seamless connectivity. The transformational value of the architecture comes from the implementation of an Aware automation system that is intuitive, self-adaptive, and secure.

Controllers I/O Motion Drives Network Infrastructure Visualization & Manufacturing Intelligence Integrated Development Environment Application Libraries The PowerFlex 755TL for low harmonic non-regenerative applications L is for Low harmonic The PowerFlex 755TR for regenerative applications R stands for Regenerative The PowerFlex 755TM modular system products are for coordinated multi motor common bus systems M is for Modular

CompactLogix™ 5380 and ControlLogix 5580 Controllers Increased productivity Optimized for communications performance without impacting controller performance Faster code execution time Enhanced diagnostics Simplified, flexible architectures Embedded 1-Gb communications help future-proof machines Configurable dual-IP or Faster code execution time Enhanced security as part of a defense-in-depth approach

CompactLogix™ 5480 Multi-disciple high performance controller Multi-discipline Logix controller with commercial operating system for 3rd party applications Commercially available CPU for highest performance Secure Digital Card Optional nonvolatile memory storage for the Logix user program and tag data USB Ports USB device port for easy access for programming, troubleshooting, online edits and updating the controller firmware (2) USB 3.0 Host ports (OS) Enhanced Security Features Digitally-signed and encrypted firmware Controller change detection Controller Audit logging Role-based access control License-based content protection Gb EtherNet/IP Ports (3) Logix GbE ports. 2 ports configurable for Dual IP or DLR (1) Host GbE port (OS) Monitor Interface DisplayPort supports standard converters for HDMI, DVI, VGA displays

5069 Compact I/O™ High speed backplane of packet transfer rate Approx. 13x performance increase compared to 5570 or Point I/O Common I/O Architecture enabling consistent user experience, common data structures Enhanced functions in Basic modules Change of State Scheduled output Simple counting Time stamping Optimized data processing Digital input modules always send data at the RPI, but they can also send data at a change of state if the COS feature is enabled. Similarly, the controller sends data to an output module at the RPI or after an Immediate output (IOT) instruction is executed. Simple counting – used to count input pulses. For the IB16, the simple counter max frequency is 500 Hz (2 ms). For the Fast input modules, the max frequency is 30 kHz (33.3 us) Timestamping – the control system uses a 64-bit system clock. The modules support CIP sync timestamping by using the 1588 protocol that is passed throughout the system. Each input channel scan or new output application is stamped with a CIP Sync timestamp. One timestamp is returned to the controller for the module with the input data transfer. Can be used to identify the sequence of events in fault conditions. Can also be used to synchronize sampling across an entire system. Timestamping accuracy +/- 10 us Data aggregation – rack optimization with no interface configuration required. Can include analog data (was only discrete before)

Application Libraries FactoryTalk Cloud FactoryTalk Analytics FactoryTalk TeamONE FactoryTalk View Thin client FactoryTalk Asset Centre FactoryTalk Historian FactoryTalk VantagePoint Manufacturing Intelligence Integrated Monitor

Scalable Functional Safety Zone 1 Zone 2 Zone 3

Multiple Automation Cells Example Application Libraries Stratix® 5410™ Stratix® 5400™ Stratix® 5400™ CompactLogix™ 5480 ControlLogix 5580 CompactLogix™ 5380 1 Gb 50 Device DLR Ring 1 Gb 50 Device DLR Ring PanelView™ 5000 Series PanelView™ 5000 Series 100 MB 50 Device DLR Ring Integrated Monitor 5069 Compact I/O™ 5069 Compact I/O™ 100 Mb 50 Device DLR Ring Kinetix® 5000 Series Kinetix® 5000 Series Kinetix® 5000 Series PowerFlex® 755T Drives

Value attributes Improved system performance for increased throughput, flexibility, and reduced waste Multi-core controllers providing high speed deterministic control increases machine throughput and productivity Scalable high performance controllers to allow customers to right-size their applications High performance I/O with common data structures, time stamping for sequence of events, scheduled outputs etc. increase machine throughput and reduce scrap Enhanced diagnostics for improved asset utilization Embedded diagnostics and prognostics increase equipment uptime Integrated Development Environment offering a common framework that simplifies the design, installation, management and maintenance of a system Device management for quicker downtime recovery (Automatic Device Replacement) Multi-user collaboration online and offline Intuitive workflows and ease of use features

Value attributes Rapid development and deployment Modular design and library management tools for design reuse Machine builder application libraries Adaptive tuning with Load observer and tracking notch filter enables tuningless operation Enhanced Logix integration with PanelView™ 5000 Energy efficient and smaller footprint solutions Energy savings through energy efficient drives/motors Footprint reduction due to compact size Secure Infrastructure Authentication and Policy management Source Protection (IP protection) Tamper protection and content protection

Attributes enabling High Performance Architecture Stratix® 5410™ ControlLogix 5580 1 Gb In addition to above features, Supports complex, high speed machines, up to 256 axes of motion High performance controller and embedded Gb port allows for simplified architectures GbE architecture supports data aggregation from smart assets Multi-controller support User configurable controller security (enable/disable Ethernet port, scrolling LCD, enable/disable web page) Scalable solutions for regeneration, low harmonics and flexible drive system configurations Stratix® 5400™ 1 Gb 50 Device DLR Ring PanelView™ 5000 Series 5069 Compact I/O™ Kinetix® 5000 Series PowerFlex® 755T Drives

Attributes enabling High Performance Architecture CompactLogix™ 5480 is a real time Logix controller running an instance of Windows 10 IoT Enterprise High performance multi-disciplined controller with openness and flexibility to run 3rd party applications in a single controller External display port allows for simplified architectures Multiple GbE ports for flexible architectures Common local and remote I/O platform Example use cases include: Analytics, data gathering and predictive computations Cloud gateway, data concentrator Integrated control and visualization Line controller/data Stratix® 5410™ CompactLogix™ 5480 Integrated Monitor 100 Mb 50 Device DLR Ring Kinetix® 5000 Series

Attributes enabling High Performance Architecture Stratix® 5410™ 1 Gb Controller performance allows for greater machine flexibility, increased machine uptime, and reduced waste Increased throughput allows for productivity improvements Compact foot print allows for panel size reduction Configurable dual IP or DLR for connectivity of machine network to plant network allows for flexible topologies Common local and remote I/O platform CompactLogix™ 5380 PanelView™ 5000 Series 1 Gb 50 Device DLR Ring 5069 CompactGuard I/O™ Kinetix® 5000 Series 100 Mb 50 Device DLR Ring Stratix® 5400™ Machine C

High Performance Architecture Solutions
Application Examples

Glue Applicator RA Competition Requires just ONE software Studio 5000® Leverage embedded MAOC Instruction for real time Outputs control MAOC instruction offers configurable output types Delayed, Position based, Momentary, Latch, etc. Controller Master clock synchronization for real time control of outputs Requires TIA and Scout software Requires manual configuration of data structure in a Controller and use of instructions for Output control Requires different set of instructions to make it inflexible for any runtime changes Managed through Drive intelligence, this requires parameter MAP in controller. Additional integration effort Increased Throughput: Ability to dispense glue at increased speed up to 1200 CPM Flexibility: Ability to change the glue dispensing profile on the fly Waste Reduction: Real time control for glue dispensing through scheduled outputs. Improved Performance: Ability to “inspect and reject” a faulty product in a high speed line (1200 CPM) Panel Size reduction: 5069 I/O modules offers compact foot print that saves panel space 5069-Controller & I/O HMI 5069-IO ETAP CR30 Machine Safety with.. Safety control over hardwired Safety relay CR30 Configuration & Diagnostic Feedback over network oem Innovation Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency Challenges of Glue Applicator Machine 1. Glue to maintain proper viscosity by ensuring accurate temperature control –Process 2. Glue gun flow control to dispense consistently at various speeds– Scheduled Output 3. Path movement of Glue gun – Coordinated Motion 4. Coordination for flow control (timing) and motion path to bring flexibility while dispensing Simplified Integration : Faster time to Design Develop and Deliver Machine Information-enabled : Reduced down time. Ease of line integration

Horizontal Form Fill Seal Machine RA Competition Requires just ONE software Studio 5000® Usage of Fast Registration Inputs with MAR instruction Leverage embedded MAOC Instruction for real time Outputs control of Printer, Reject Valves. MAOC instruction offers configurable output types Delayed, Position based, Momentary, Latch, etc. Controller Master clock synchronization for real time control of outputs No need of an additional network device for upper layer connectivity Requires TIA and Scout software Requires manual configuration of data structure in a Controller and use of instructions for Output control Requires different set of instructions to make it inflexible for any runtime changes Managed through Drive intelligence, this requires parameter MAP in controller. Additional integration effort Requires text based motion, lack of ladder’s flexibility. Increased Throughput: Reaching high speeds such as 700 products per minute. Flexibility: Ability to change the parameters of faulty product detection and product on the fly Waste Reduction: Ability to “inspect and reject” a faulty product in a high speed line (700 PPM) from lug chain , outfeed and infeed areas through scheduled outputs Improved Performance: Minimum Print Mark Error at high speeds High Connectivity : A single network infrastructure, EtherNet/IP both for cabinet devices and connection to the Factory Layer Panel Size reduction: 5069 I/O modules offers compact foot print that saves panel space 5069-Controller & I/O Factory Layer Dual IP Guardmaster® Safety Relays PanelView™ Plus 7 HMI Kinetix® 5500 Kinetix® 5500 842E-CM Encoder Tension Control Flowback Machine Infeed Conveyors Machine Safety with.. Guardmaster® Safety Relays Diagnostic FeedbackThrough EtherNet/IP oem Innovation Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency Challenges of a HFFS Machine: 1. Tension Control during fast accelerations and decelerations 0 to 90 meters in 1 seconds – High CPU Speed 2. Blowing faulty products from different areas of the machine with the exact timing to the right product in the buffer – Scheduled Output MAOC 3. Right positionning of the product in a package, the film mark on a package even there is a speed change – Registration ( 700 / 60seconds = 85ms per package for all controls) , PCAM & MAG 4. Detecting a fault of one package needs precise timing – High CPU Speed Registration 5. Smooth Cams with multipoints require Low Coarse Update Periods. – High CPU Speed PCAM Simplified Integration : Faster time to Design Develop and Deliver Machine Information-enabled : High Connectivity. Ease of line integration

Vertical Form Fill Seal Machine Increased Throughput: Ability to increase the speed production up to 1400 Products per minute (140 Cycles per minute). Flexibility: Ability to change motion cam profiles on the fly at high speed. Waste Reduction: Real time control for inspection and automatic rejection of a faulty product at high speed. Improved Performance: Ability to increase speed and accuracy for inkjet and laser printing. High Connectivity: Dual EtherNet/IP address, for cabinet devices and for connection to the Factory Layer. Panel Size reduction: 5069 I/O modules offers compact foot print that saves panel space. RA Competition Requires just ONE software Studio 5000® Advanced tuning features: load observer and adaptive noch filter that improve the load control and motion axes accuracy at high speed. MAOC instruction combined with new 5069 I/Os offers faster outputs triggering for real time control of outputs. Integrated Architecture® enables reducing development time and commissioning. Requires TIA and Scout software Requires manual configuration of data structure in a Controller and use of instructions for Output control Requires different set of instructions to make it inflexible for any runtime changes Managed through Drive intelligence, this requires parameter MAP in controller. Additional integration effort. Machine Safety with.. Guardmaster® Safety Relays Diagnostic FeedbackThrough EtherNet/IP oem Innovation Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency Challenges of VFFS Machine: 1. Print mark accuracy at high speed 2. Weight check and automatic rejection at high speed (Motion cam swap profiles) 3. Changing cam profiles on the fly requires low Coarse Update Periods. – High CPU Speed PCAM 4. Temperature control accuracy of the rotary sealing rollers (PIDE – Pid enhanced) 5. Quick size changeover Simplified Integration : Faster time to Design Develop and Deliver Machine Information-enabled : High Connectivity. Ease of line integration

CompactLogix Controllers Portfolio

Similar presentations

Presentation on theme: "CompactLogix Controllers Portfolio"— Presentation transcript:

Similar presentations

About project

Feedback

Log in

Auth with social network:

CompactLogix Controllers Portfolio

Similar presentations

Presentation on theme: "CompactLogix Controllers Portfolio"— Presentation transcript:

Similar presentations

About project

Feedback