1. 2017 CALACT Maintenance Forum
IntelligAire III & ClimaAire 1D
Presented by:
James Cole
Western Region Service Manager – Bus HVAC

2. IntelligAire III Monitoring Screen

3. CanDiag Diagnostic Kit 204-1927
Laptop PC requires Windows® XP, Windows® 7

4. USB/CAN ADAPTERS
New Version
Old Version

5. Installing CanDiag
Must have administrative rights and internet access to properly install
Uninstall previous versions of CanDiag before installing version 1.6.0

6. CanDiag Icons

7. Diagnostics

8. Updating CanDiag
Issue with CanDiag update link

9. CanDiag Firmware Version

10. IntelligAIRE III Updating & Firmware
Updating CanDiag & Firmware

11. IntelligAIRE III Updating CanDiag & Firmware

12. Updating CanDiag Issue with CanDiag update link
Contact James Cole at the Thermo King booth, or for temporary link until issue is corrected in program

13. CanDiag Setup

14. IntelligAire III Login
service
irkolin

15. Custom Password 1) Left click on down arrow and hold
2) Drag cursor down to ‘change password’
3) Release

16. Diagnostics

17. Module selection
Main Module ID0 0
Main Module ID0 1
Main Module ID0 2

18. Module Screens Real Time Data Programmable Features & Test Modes Alarm
Codes
Energized
Outputs

19. IntelligAIRE III
Configuration Files
telligAIRE III

20. IntelligAIRE III
Configuration Set Up
telligAIRE III

21. IntelligAIRE III
Configuration Set Up
telligAIRE III

22. Flash Load/Configuration Files
IntelligAIRE III Can DIAG
Flash Load/Configuration Files

23. IntelligAIRE III Configuration Files

24. DEMO

25. IntelligAIRE III IntelligAIRE III Sensor Calibration

26. Firmware Flash Load Cables

27. Bench Loading IntelligAire III Firmware

28. Bench Loading IntelligAire III
24v or 12v
Power Supply

29. Warranty Procedure 41-9353 Main Module

30. EEPROM Backup

31. Service Bulletin 572-28 Firmware Revision 04.00.00

32. Firmware Cable Port Identification

33. Introduction to IntelligAIRE III
Flash Loading/Com Port Set Up
Introduction to IntelligAIRE III
Steve Morris
Thermo King, Bus Service Manager
Minneapolis, MN
Start (lower left on desktop)
Devices & Printers

34. Thermo King, Bus Service Manager
IntelligAIRE III
Flash Loading/Com Port Set Up
troduction to IntelligAIRE III
Steve Morris
Thermo King, Bus Service Manager
Minneapolis, MN

35. Flashloading / Com Port Set Up
IntelligAIRE III
Flashloading / Com Port Set Up P3
LED P1 P5 P4 P2 P6

36. Flashloading / Com Port Set Up
IntelligAIRE III
Flashloading / Com Port Set Up P3
LED P1 P5
Cycle power to complete flashload P4 P2 P6

37. Shutdown Alarm Lockout
SB645-1
3 alarm events in 100 hour increments
17 possible shutdown codes
Separate counter for each code
Code 49 “pending lock out fault” 2 alarm events

38. Shut Down Alarm Lockout

39. Shutdown Alarm Lockout

40. IntelligAIRE III
DDM

41. IntelligAIRE III dEg System Set Up Mode
Setup Mode is disabled if the lockout bit is set in the configuration file.
To enter, press and hold the Up/down key for 3 seconds.
Team work

42. IntelligAIRE III Service Test ModePt
Pre Trip
Down/select key 3 seconds Select key to scroll UP or Down to start test on/off to exit
Pre-Trip test only available from DDM, not CanDIAG program
Team work

43. IntelligAIRE III
Service Test Mode
Team work

44. IntelligAIRE III Pressure Readout Mode
SP1
Team work

45. IntelligAIRE III Temperature Readout Mode
rtS
Rts – 1 second
Actual temp. – 2 seconds
Team work

46. IntelligAIRE III - - - Alarm Readout mode Active alarms only
Yellow-Check
Red-Shut down
Active alarms only
Active alarms only
Team work

47. Keypad Set Up & Diagnostics

48. Data Monitoring Files

49. Data Monitoring Files

50. Data Monitoring Files

51. Data Monitoring Files
Use MMO Spreadsheet

52. Data Monitoring Files Demo Accessing Files Reading Files
Windows C drive
Program files
Thermo King
CanDIAG
Data
Monitor MMO
Highlight column A
Data
Text to column
Delimited
Next
Check semi colon
Finish

53. ClimaAire 1D

54. ClimaAire Controllers
ClimaAire 1D
ClimaAire II

55. ClimaAire 1D

56. ClimaAire Set Up Kit

57. Overview of Controller Functions
„t1“ - Test mode 1 – basic test A/C unit function
TEST MODE 1 allows operating the unit manually for charging or testing.
„rt “ - Manual relay test
„EL“ - evaporator low speed relay (EFRL)
„En“ - evaporator medium speed relay (EFRM)
„EH“ - evaporator high speed relay (EFRH)
„CL“ - compressor clutch and condenser relay (CR)
„bP“ - boost pump relay (BPR)
„C0“ - modulating coolant valve (MCV)–low side output–for old ClimaAIRE I
„C1“ - modulating coolant valve (MCV) – high side output
„d0“ - damper output – low side output – for old ClimaAIRE I
„d1“ - damper output – high side output
„Pr “ - Set up of program number and firmware version reading
„CA“ - Calibration of temperature sensors
„SE“ - Set Up parameters
„AL“ - Reading and clearing alarms
„Hr“ - Reading hour meter

58. Alarm Indicators Red Alarm Symbol • Cycling of Clutch 05 Red alarm
Yellow Alarm Symbol
• Cycling of Clutch 05 Red alarm
• Long delay of HPCO and LPCO 06 Red alarm
• Inverter Alarms – detail are described in SR10E Red alarm
• RTS – Low value 07 Yellow alarm
• RTS – High value 08 Yellow alarm
• CTS – Low value 09 Yellow alarm
• CTS – High value 10 Yellow alarm
• ATS – Low value 11 Yellow alarm
• ATS – High value 12 Yellow alarm

59. ClimaAire 1D Pocket Card

60. James Cole
Western Region Service Manager – Bus HVAC