1. Power Xpert® C445 Global intelligent motor management relay Key Facts Training Presentation

2. Global Motor Protection Market Advanced Motor Protection
Eaton C400 Series Advanced Motor Protection
“Eaton’s C400 series of advanced motor protection allows customers to utilize varying levels of electronic overload devices to increase energy awareness, improve diagnostic capability, and maximize uptime through superior monitoring and protection”
Global Motor Protection Market
Eaton’s C400 Series
Advanced Motor Protection
Key Segments
Oil & Gas / Petro
Nuclear
Water
Process
Mining (Metals)
Capability
C445
Intelligent
C441
Mid-Level
C440
Key Segments
HVAC
Commercial Construction
MOEM
Key Segments
Irrigation
Pump OEM
Mining (Coal)
Basic

3. Eaton’s Global Intelligent Motor Management Relay
Power Xpert® C445 System Overview C400 Series Advanced Motor Protection
Eaton’s Global Intelligent Motor Management Relay
Motor Control Centers
NEMA
IEC
Power Xpert® C445
Freedom
CXH

4. Power Xpert® C445 System Overview Product Summary
The C445 is fully configurable, providing the highest level of monitoring accuracy and protection for the entire power system – from the incoming power source feeding the motor all the way to the individual pump or load.
Customer Value:
Multiple embedded fieldbus options
Global ratings & support
Pre-defined operation modes
Best in class footprint
Energy metering and efficiency algorithms
Industry standard software tool for configuration and monitoring tool
Offering:
Voltage Range:
V (4,160V w/ PT’s)
Current Range: A
Frequency Range:
20 – 80Hz
Newest addition
Targeted at intelligent portion of market
Highest level of monitoring and proection
Low voltage product up to 690V although we do have abililty to support

5. Power Xpert® C445 System Overview Approvals and Ratings
Global Acceptance
Product
UL A (formerly UL508)
IEC/EN
IEC/EN
Certifications
UL, CE, CSA, C-Tick, CCC, RCC, ATEX 95, RoHS, REACH, WEEE, Lloyd’s, LCA, SIL 1
EMC
IEC 60947, degree 3
Environmental
Operating Temp:
-40°C to 60°C
Pollution Degree: 3
Altitude: 2,000m
Control Power (AC)
VAC:
VAC/60 Hz,
VAC/50 Hz,
+10% to – 15%
Control Power (DC)
24V DC Nominal
18-30 VDC

6. Power Xpert® C445 System Overview Functional description
POWER CIRCUIT
CONTROL CIRCUIT
AUTOMATION CIRCUIT L1 L2 L3
Optional Fieldbus Card
PROFIBUS (or)
Ethernet/IP / Modbus TCP
24vdc (or) 120/240vac
(CH-1)
(CH-2)
PTC
(Optional) M
USB
Optional
Modbus Serial
USB
Base Control Module
Motor Protection & Monitoring, Power, Efficiency
Multiple Operation Modes
Power Options VAC or 24 VDC
IO Options 120 VAC or 24 VDC (4 in 3 out)
Real-time Clock option
USB M
Measurement Module
Current Measurement with CT’s
Voltage Measurement option
Binary Thermistor (PTC) option
Control User Interface
Seven Indicators, Five Pushbuttons, USB
Upload / Download Configurations
NEMA & IEC Color Schemes

7. Power Xpert® inControl
Power Xpert® C445 System Overview Module Overview
Base Control Module
Measurement Module
Control User Interface
The core of the C445 system. Houses all of the protection, monitoring, and control algorithms. Contains native I/O and has communication options.
* A base control module is always required when using the C445 system.
Samples the current, voltage, power, and energy data consumed by the electric motor. Passes data electronically to the base control module via cable connection on CH-1 or CH-2 port.
* A measurement module is always required when using the C445 system
Controls the motor application and mounted on the outside of the panel door. Provides diagnostic LEDs and a USB port for upload/download of configuration parameters.
* A control user interface is not required (but often utilized) when using the C445 system
Software Tool
Power Xpert® inControl
Accessories
Spare Parts Kits
CT Kits
(136 – 800A)
Communication
Cards
Connection
Cables
Real-Time-Clock
Option Module
Industry standard software package that allows for programming, commissioning, controlling, and monitoring of the C445 system.
Various accessories expand the capability of the C445 system including communication options, current-transformers (high-current), memory and real-time clock boards, connection cables, and spare parts kits.
* With the exception of connection cables, these accessories are not required (but often utilized) when using the C445 system

8. Power Xpert® C445 System Overview Communications
On-Board
Communication Cards
Modbus Serial
Optional
USB
Micro AB
PROFIBUS
DPV1/DVP0
9-Pin DSUB & A/B Terminals
Ethernet
Modbus TCP
Ethernet/IP
Webpages
Modbus Serial (slave)
Provides connection to HMI, SCADA system, etc
Save or upload device configuration
A/B Terminals
Top
Dual-Port
Switch
9-Pin DSUB
Front

9. Power Xpert® C445 System Overview Real Time Clock / Memory Module
Insert RTC /
Memory into Slot
Replace cover
(or Comm Card)
Remove Cover
Real-Time Clock (RTC) / Memory Module
Option module for C445 Base Control Module
Provides Real-Time Clock functionality
Provides memory backup functionality
Real Time Clock: Provides continuous time stamps by utilizing a battery when the BCM power supply is removed (yyyy, MM-dd, and hh:mm:ss)
Memory Module: Can be used to pull configuration parameters from failed device and insert into replacement (OR) to configure multiple devices from a single unit
Base Control Module writes configuration to module upon first plug-in
Memory Module writes configuration when inserted into new Base Control Module
Memory is Non-Volatile. Primary purpose is to backup Base Control Module configuration parameters

10. Scalable Intelligent Motor Protection
Power Xpert® C445 System Overview Protections
“The Power Xpert® C445 global motor management is fully configurable and provides industry leading intelligent motor protection for the entire system – from the incoming power source feeding the motor all the way to the individual pump or load”
Scalable Intelligent Motor Protection
Voltage
(Incoming Line)
Current
(Motor)
Power & Energy
(Load)

11. Power Xpert® C445 System Overview Protections
The Power Xpert® C445 will have best-in-class internal (summation method) ground/earth fault sensing – much superior to Simocode
External ground/earth fault sensing will not be available until Phase 2.
Sensing levels vary by Frame Size but all can achieve <3A through 90A FLA motors. Consult specification to see what level required.

12. Power Xpert® C445 System Overview Diagnostics – Trip Snapshot
In the event that a trip condition occurs, the Power Xpert ® C445 will capture a variety of real-time data parameters and store them into non-volatile storage.
This feature is called a Trip Snapshot and provides the user with diagnostic information on the following data parameters:
* Trip Snapshot is only retained from the most recent trip event.

13. Power Xpert® C445 System Overview Advanced Protection – Voltage Loss Restart
Voltage Loss Restart: An advanced protection setting that will automatically restart a motor in the event of voltage loss or sag conditions. The following user-definable settings allow the user to customize this protection:
(3) Undervoltage time settings:
VL Auto Time (OFF, 0.1 – 0.2s, default 0.2s)
VL Short Time (OFF, 0.2s – 5.0s, default 0.4s)
VL Long Time (OFF, 1.0s – 3600s, default 4.0s)
(2) Undervotlage time-delay settings:
VL Short Delay (OFF, 0.1s – 500s, default 1.0s)
VL Long Delay (OFF, 0.1s – 3600s, default 10.0s)
(1) Voltage Loss level setting (50% - 110%, default 70%)
(1) Voltage Return level setting (50% - 110%, default 90%)
Assumptions:
Control Power– C445 relay can withstand 50% control power for 200ms, allowing for “Auto-Time” restarts without additional UPS or separate sourced control power. If control voltage dips are greater than this, C445 relay may power down. If control power to C445 relay remains constant during main undervoltage conditions (UPS/or separate source), all (3) restart time/delays can be utilized.
Protection - When Voltage Loss Restart is used, the standard Under Voltage function is disabled in the C445
Contactor – The contactor will drop out in undervoltage conditions when voltage falls below drop-out value of contactor coil. This protection is not intended to hold the coil in, rather automatically pull it back in when voltage returns.

14. Power Xpert® C445 System Overview Operation Modes – Multiple Starter Control Profiles
The C445 relay can be configured to one of several predefined operation modes. The selection of a predefined operation mode defines the relay inputs and outputs for that application.
Each operation mode is designed to meet the requirements of a common application configuration. Operation modes can be controlled via 2-wire or 3-wire control schemes.
Overload Only – Most Basic Configuration
Traditional motor overload applications, no control of contactor
Starter Profiles
Profiles for common starter applications
FVNR, FVR, Star/Delta, Two Speed, Two Speed Dahlander, Auto-Transformer Starter
Feeder Control – HMCP/MCCP
Two modes of operation: with our without actuation
Specialty Profiles
Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate
General Purpose I/O – provides user 4 inputs/ 3 outputs that can be controlled over a fieldbus network

15. Power Xpert® C445 Software Tool PowerXpert inControl
An Eaton developed FDT/DTM device configuration and control tool assisting in streamlining network commissioning over fieldbus communication systems.
Customer Value:
Standardized Configuration interface
Remote parameter download and upload abilities
Monitoring and data logging capabilities
Device parameter backup files available
Compatible Products:
PowerXL DG1 Drives
C445 Overload Relay
Planned future integration of other Eaton product platforms
Competitive Products:
Industry standard software allowing integration of non-Eaton devices

16. Power Xpert® C445 List of unique features in the market
Best-in-industry configurable protections offer 20% more trip and alarming functionality providing greater system coverage
Most flexible communications offering allows for connection to widest array of systems
Modbus Serial, PROFIBUS, Ethernet/IP, Modbus TCP
Smallest footprint in the industry enables high-density Motor Control
Stacked configuration available
Voltage option does not add any size to the Base Control Module
USB on the User Interface allows monitoring/tuning of parameters without opening control door
Standard USB micro port – no special connector/module required to connect
Voltage Loss Restart with (3) independent modes for reacceleration
Three user customizable time intervals allow for customization to application
Multiple Control User Interface options to match appropriate Operation Mode
NEMA and IEC color schemes available
Open industry-standard software tool with multiple product support – Free of charge
An easy to use tool that works with both C445 and Eaton DG1 drives