1. Zakłady Sprzętu Motoryzacyjnego POLMO S.A.
Brodnica ul. Lidzbarska 15
tel / fax /
Presentation
Over a 50 year experience
in the automotive industry
Marketing & Sales Department tel Contact person: Danuta Nazarewska

2. Contents Location History Form of Ownership Strengths
Design Capabilities
Manufacturing Capabilities
Production Lines
Products
Measurements and Laboratory Tests
Major Customers
Turnovers
Employees
Sales Structures
Quality System Development - Certificates
Cooperation Proposal

3. Location
Brodnica town in Kujawy and Pomerania Province ,000 inhabitants km north west of Warsaw

4. History
Private Blacksmith Establishment
Joint-Stock Company "UNIA” A. Wentzki
Agricutural Machines Factory - Küst & Sons
Regional Industry Establishment
Ship Equipment Establishment of Bydgoszcz
Ship Equipment Establishment of Brodnica
Automotive Equipment Establishment “POLMO”
1999-
Automotive Equipment Establishment Joint-Stock Company “POLMO”

5. Form of Ownership - Joint-Stock Company
SHAREHOLDING STRUCTURE
85 %
Industrial Development Agency Joint-Stock Company
15 % Natural persons and State Treasury
5,7 million € Equity capital

6. Strengths Over a 50 year experience in the automotive industry
Overall in-house process of product implementation „from design to final product” -
Product design CAD and product making PROTOTYPE SHOP
Tooling desing and tooling making CAD/CAM TOOLING ROOM
Metal surface treatment – coatings PAINTING SHOP Cathodic electrocoating E-COATING LINE Powder painting POWDER LINE
Measurements and laboratory tests (production repeatability)
Production - certified materials from the best European producers
High quality product complying world standards
Certificates of quality system: ISO 9001, ISO/TS 16949, ISO 14001
Highly qualified employees

7. Design capabilities

8. Designing Product design - CAD
Designing and tooling making – CAD / CAM
Pro Engineer, AUTO-CAD

9. Manufacturing capabilities

10. Sheet cutting
Gillotine shears – sheet thickness – to 6 mm (TRUMPF, SAFAN)
Laser cutting machine - 2D from TRUMPF
(TruLaser - 3,2 kW) Material thickness: - structional steel to 20 mm stainless steel to 12 mm - aluminium to 8 mm max sheet dimension x mm

11. Sheet bending Press brakes max press capacity - 180 t max length - 4 m

12. Stamping Presses: - eccentric presses max press capacity 315 t
- hydraulic presses
- eccentric presses
max press capacity 315 t
(slide 190 t + blankholder 125 t)
max detail sizes 1500 mm x 600 mm
(transfer press with max press capacity 250 t)

13. Bending and pipe cutting
numerically controlled machines – from Crippa and Rems
inside diameters: from Ø 8 to Ø 90 mm
wall thickness to 3 mm

14. Welding automatic and semi-automatic welding machines Fornius, ESAB
methods: TIG; MIG; MAG; microplasma; MAG CMT

15. Pressure welding seam welding spot welding (incl. with use of robot)
projection welding
resistance from 12 to 230 kVA

16. Overlapping Computerized control machines from Comas free shape
max lateral dimension Ø 300 mm

17. Machining milling turning grinding drilling electro-hollowing
CNC drilling and milling centre DANUSYS

18. Balancing
Balancing machine from SCHENCK
rotors
pulleys
shafts

19. Production lines

20. Automated coating lines
zinc phosphating with passivation.
Cathodic dip painting (KTL ) and powder painting.
Corrosion resistance from 700 to 1000 h in salt spray chamber.
max sizes of painted detail :
Line No Line No KTL
- length to 3,0 m length to 1,5 m length to 3,0 m
- height to 0,8 m height to 1,3 m height to 1,3 m
- width to 0,5 m width to 1,0 m width to 0,5 m
mass to 200 kg/running metre.

21. Compressed-air reservoirs assembly line
for pneumatic braking systems
acc. to EN – 286-2; capacity from 5 to 120 l
corossion resistance to 500 h in salt spray chamber,
PROTECTION: primer: inside and outside - zinc phosphate inside: hydrodynamic paining – water based paint outside: powder paint

22. Fuel tanks assembly line
wide range of fuel tanks for lorries
Corrosion resistance to 700 h in salt spray chamber,
Protection - zinc phosphating with passivation and powder paint

23. Long experience in the production of:

24. Exhaust systems Application: passenger cars lorries trucks buses
tractors
combine harvesters
fork-lift trucks
equipment and working machines

25. Bent pipes Application : exhaust systems of motor vehicles
furniture and heat industry

26. Air filters Parameters: Application: air flow from 50 to 600 m3/h
with paper inserts
with metal lath and plastic inserts
with oil bath
with inertial (cyclonic) filtration
Application:
- passenger cars
- lorries
- trucks
- agricultural vehicles
- working machines

27. Tanks
compressed-air reservoirs capacity: 5 l; 10 l; 15 l; 20l; 30 l; 40 l; 60 l; 80 l; 100 l; 120 l for pneumatic braking systems
water and fuel tanks - for aggregates - for stationary machines
fuel and oil tanks - for lorries - for buses

28. Flexible couplings joints from Ø 40 to Ø 50 mm length from 100 mm
stainless corrugated pipes
passage Ø 25, Ø 40, Ø 45, Ø 50
wire braid Ø 0,4 and Ø 0,5 mm
max diameter to 90 mm
EGR tubes (exhaust-gas-recirculation)

29. Automotive accessories
brackets
heat shields
pedal sets
stanchions

30. Stamped elements
suspension elements
hangers
yokes
spacer washers

31. Measurements and laboratory tests

32. Tests and measurements
Dimensional and Angle Metrology Laboratory
Spatial measurements 3D (CNC coordinate machine)
Linear
Control of caliper measuring instruments
Control of micrometric measuring instruments
Control of angle bars and angle gauges
Mechanical Properties Laboratory
Strength: tensile, impact, compression
Metal hardness (testers: Rockwell, Brinell)
Metallographic macroscopic – welds
Drawability – Erichsen’s method
Pipe expanding
Chemical Laboratory
Surface roughness
Coating thickness
Chemical composition - SpectroMaxx
Liquid- penetrant
Salt spray chamber

33. Major customers
Aftermarket

34. Turnovers

35. Employees

36. Sales structure directions

37. Sales structure assortment

38. Quality – system development
Certificate acc. to norm ISO granted by TÜV Rheinland
Certificate Delivery Quality acc. to FAP granted by
Fiat Auto Poland in Bielsko-Biała
Certificate acc. to norm QS granted by TÜV Rheinland
Certificate acc. to norm VDA granted by TÜV Rheinland
Certificate acc. to norm ISO/TS granted by TÜV Rheinland
Certificate acc. to norm ISO : granted by Certification Bureau of Polski Rejestr Statków S.A

39. Certificate ISO 9001 : 2008

40. Certificate ISO/TS : 2009

41. Certificate ISO : 2004

42. Cooperation Proposal
We are at our present and prospective customers’ disposal. We carry out many projects through our openness to a widely understood cooperation, being within our competence. Our technical equipment, experience and professionalism allow us to undertake a production of goods meeting requirements of every customer.
We look forward to receiving inquiries for parts to submit you satisfactory quotations.

43. Zakłady Sprzętu Motoryzacyjnego POLMO S.A. in Brodnica
Thank you very much
for viewing the presentation of our company.
We wish all our customers
successes in business.
The Board of
ZAKŁADY SPRZĘTU MOTORYZACYJNEGO
POLMO SA