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Lecture XIV NEUTRAL PS’s - CELLULOSICS

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Presentation on theme: "Lecture XIV NEUTRAL PS’s - CELLULOSICS"— Presentation transcript:

1 Lecture XIV NEUTRAL PS’s - CELLULOSICS
Lecture #14 - NEUTRAL PS’s - CELLULOSICS (but not CMC)

2 NEUTRAL PS’s - Cellulosics
HC’s to be covered Cellulose fiber Microcrystalline cellulose (MCC) Methyl & Hydroxypropyl celluloses Hydroxypropyl cellulose Others

3 NEUTRAL PS’s - Cellulosics
General Advantages Uniform properties and specs Stable prices Unlimited availability Low B.O.D Domestic products

4 NEUTRAL PS’s - Cellulosics
Structure (general) Macro structure Micro structure Ethers

5 NEUTRAL PS’s - Cellulosics
Cellulose “Fibers” Bundles of Microcrystals Paracrystalline (amorphous) area Complements of FMC Corp Cellulose microfibril

6 Structure of Cellulose
n OH OH CH2OH CH2OH O O O OH O OH OH OH O O O O OH CH2OH OH CH2OH

7 Derivatization of Cellulose
CH2OH OH Alkali cellulose CH2O–Na+ O 50% NaOH O OH O OH a-cellulose 1. ClCH2COOH 2. NaOH CH2OCH2COO–Na+ O O OH O OH NaCMC

8 Cellulose Derivatives
CH2OR OR 6 5 4 3 2 1 b-D- anhydroglucose unit R = -CH3 = MC R = -CH2COONa = NaCMC R = -CH2(CHOH)CH3 = HPC R = -CH2(CHOH)CH3 and -CH3 = HPMC R = -CH2CH2OH = HEC

9 Cellulose Derivatives D.S. = Degree of Substitution
D.S. = moles of substituted material total moles of polymer(i.e., anhydro glu units) 1. Start w/ 162 g of a-cellulose 2. Rx w/ ClCH2COO-Na+ - end up w/ 200 g of material 3. So, 38 g of ClCH2COO-Na+ grps (MW=81) 4. 38/81 = 0.47 moles of substituted material 5. D.S. = 0.47/1 = 0.47

10 Unsubstituted Cellulosics
Refined Cellulose Fibers (a-cellulose) Manufacture Properties Applications

11 Unsubstituted Cellulosics
Refined Cellulose Fibers (a-cellulose) Manufacture Properties Applications Microcrystalline Cellulose (MCC) Types

12 Cellulose products used in foods
a Cellulose Acid insouble fraction Chemical Derivatization Chemical Depolymerization Wet Mechanical Disintegration Soluble Cellulose Derivative Drying Dispersing Agent + Water Powdered Avicel (PH/FD Grades Colloidal Avicel Hydrocolloid Solution + Water Aqueous Colloidal (RC/CL Grades)

13 Unsubstituted Cellulosics MCC - Powdered
Properties Water insoluble - very absorptive Fine, white “flour” High shear requirement for vis Concentration limitations Applications Bulk filler Dietary fiber (no calories) Anticaking agent Carrier Extrusion aid Tableting aid

14 Unsubstituted Cellulosics MCC - “Colloidal”
Properties Several Co-drying agents available Dispersible w/ less energy Bulk-dried - needs homogenization Spray-dried - needs high speed mixer Sweet whey addition - dry mixes Thixotropic gel former Much reduced “chalky”/drying effect Applications (see FMC handout) Heat stable emulsions Fat sparing applications Frozen desserts Aerosol toppings Dairy-type products

15 Complements of FMC Corp
Colloidal MCC Dispersion (Macroscopic View) Water MCC CMC Complements of FMC Corp

16 Unsubstituted Cellulosics MCC - “Colloidal”
Comparisons of Colloidal MCC to CMC

17 Thixotropic Gel Former

18 MCC - “Colloidal” Mechanism of Foam Stabilization
Water Air Cell

19

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21 Unsubstituted Cellulosics MCC - “Colloidal”
FDA Status GRAS Labeling “Cellulose gel”

22 Benefits vs other Hydrocolloids
Creamy, fat-like mouthfeel (fat sparing) in certain systems Nearly inert material (minimally affected by heat, pH, salts, etc) Can often help other hydrocolloids Completely non digestible - no calories Abundant raw material supply

23 Liabilities vs other Hydrocolloids
Milky white, cloudy dispersions Dry, cotton-like mouthfeel at high concentrations Requires relatively high shear to achieve benefits

24 Substituted Cellulosics Methyl (MC) & Hydroxyprpyl (HPMC) Celluloses
Manufacture 6-OH = most reactive Solubility Steric hindrance = stable solutions

25 Substituted Cellulosics M.S. NEEDED TO PRODUCE COLD WATER
SOLUBLE CELLULOSICS Derivative M.S. Methyl Hydroxyethyl Hydroxypropyl Carboxymethyl-(CMC) 0.4 NOTE: M.S. = Moles Substituted

26 Substituted Cellulosics Manufacture
Alkali Cellulose ROH + NaOH RO-Na+ H2O Methyl Cellulose (MC) + NaCl RO-Na+ CH3Cl ROCH3 Hydroxypropyl Cellulose (HPC) O H2C-CH-CH3 + RO-Na+ ROCH2-CH-CH3 OH

27

28 Substituted Cellulosics Methyl (MC) & Hydroxyprpyl (HPMC) Celluloses
Properties Solubility Cold water soluble, hot water insoluble Considerable organic solubility Surface active Thermo-Gelation Good film formers

29 Substituted Cellulosics Methyl (MC) & Hydroxyprpyl (HPMC) Celluloses
Properties

30 Substituted Cellulosics Methyl (MC) & Hydroxyprpyl (HPMC) Celluloses
Properties Solubility Cold water soluble, hot water insoluble Considerable organic solubility Surface active Thermo-Gelation Good film formers

31 TEMPERATURE EFFECT ON VISCOSITY OF VARIOUS GUMS

32 TEMPERATURE EFFECT ON VISCOSITY OF VARIOUS GUMS
X.G. CARR S.A. LBG CMC PGA HMP GUAR LMP KGEL

33 Gelation of 2% aqueous solution of MC. (Heating rate = 0.25oC/min)
Charting Thermal Gelation Gelation of 2% aqueous solution of MC. (Heating rate = 0.25oC/min)

34 Equals a methyl ether group
Why Gelation When Hot? Equals a methyl ether group Layer of water of hydration surrounds MC molecule And prevents hydrophobic methyl groups from approaching each other.

35 Equals a methyl ether group
Why Gelation When Hot? Equals a methyl ether group Layer of water of hydration becomes smaller when hot. Does not prevent hydrophobic methyl groups from approaching each other (“clumping together)

36 Substituted Cellulosics Methyl (MC) & Hydroxypropyl (HPMC) Celluloses

37 Substituted Cellulosics Methyl (MC) & Hydroxypropyl (HPMC) Celluloses
Properties Solubility Cold water soluble, hot water insoluble Considerable organic solubility Surface active Thermo-Gelation Good film formers

38 Substituted Cellulosics Methyl (MC) & Hydroxypropyl (HPMC) Celluloses
Applications Thermo-Gelation Baked products Extruded products Hot temp suspension Surface active Whipped Toppings Frozen Desserts Good film formers

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41 Substituted Cellulosics Methyl (MC) & Hydroxypropyl (HPMC) Celluloses
FDA Status MC - GRAS HPMC - Food Additive Labeling MC = Methylcellulose or “modified vegetable gum” or “modified cellulose” HPMC = Hydroxypropyl methylcellulose or “carbohydrate gum”

42 Benefits vs other Hydrocolloids
Thermal gelation - reversible Quite highly surface active Non-ionic material Clear Solutions (cold) Abundant raw material supply Good film former

43 Liabilities vs other Hydrocolloids
Gel reverts to liquid upon cooling Hot "solutions" cloudy Can produce foaming problems Susceptible to cellulase enzymes

44 Structural Formula for Hydroxypropyl Cellulose (HPC)
(Courtesy of Hercules Inc.)

45 Substituted Cellulosics Hydroxypropyl Cellulose (HPC)
Manufacture Typical MS range Typical M.W. 60, million

46 Substituted Cellulosics Hydroxypropyl Cellulose (HPC)
Properties Solubility/Viscosity Cold water soluble, hot water insoluble Polar, organic liquids solubility Highly Surface active Thermoplastic Film formers FDA Status (food additive)

47 Substituted Cellulosics Hydroxypropyl Cellulose (HPC)
Applications Whipped toppings Edible film coatings/nuts & candies Limited food applications - many industrial & pharmaceutical, however

48 Benefits vs other Hydrocolloids
Solvent solubility Highly surface active Non-ionic material Clear Solutions (cold) Abundant raw material supply

49 Liabilities vs other Hydrocolloids
Foaming problems Precipitates at temps > 40oC Susceptible to cellulase enzymes

50 NEUTRAL PS’s - Cellulosics
HC’s to be covered Cellulose fiber Microcrystalline cellulose (MCC) Methyl & Hydroxypropyl celluloses Hydroxypropyl cellulose Others Methylethyl cellulose (MEC) Hydroxyethyl cellulose (HEC)


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