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Mechanical Engineering Drawing MECH 211/2 Y
Lecture #10 Dr. John P. Peach
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Screws, Nuts and Bolts Used to assemble machine parts
Used to transmit power / motion The threads are cut or rolled Bolts and nuts must be matched
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Screw and Thread Terminology
Screw Thread - A ridge of uniform section in the form of a helix on the external or internal surface of a cylinder. Major Diameter - The largest diameter of a screw thread. Minor Diameter - The smallest diameter of a screw thread.
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Screw and Thread Terminology
Axis – the longitudinal center line of the original work (blank) or hole Chamfer – the angular relief at the beginning or end of the thread to allow easier engagement with the mating part Crest – the peak of the top of a thread Depth – the distance between the crest and the root
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Screw and Thread Terminology
External thread – the screw thread on the outside of a cylindrical surface Internal thread – the screw thread on the inside of a cylindrical surface Lead – the distance that a screw will travel along the axis when turned by 360°
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Screw and Thread Terminology
Pitch – the distance between corresponding points on adjacent thread forms, measured parallel to the axis expressed in 1 divided by the number of pitch in one inch Pitch diameter – the diameter of an imaginary cylinder that is located equidistant between the major and the minor diameter
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Screw and Thread Terminology
Root – the bottom of the screw thread cut in a cylinder Thread angle – the angle between the surfaces of two adjacent threads Thread series – the number of threads per inch for a given diameter
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Tap and Die
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Thread Specifications – Imperial System
ANSI Y Thread form Thread series Major diameter Class of fit Threads per inch
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Screw Thread Forms Imperial & Metric have same proportion
Sharp V was original American national thread American National now has flattened root and crest to increase strength Unified thread is agreed as standard in US, Canada and Britain, the crest may be flat or rounded but the root is rounded. Otherwise similar to American national
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Screw Tread Forms ISO Metric is the most common of all. The depth is smaller than that of Unified National thread Knuckle thread is rolled or cast (used in light bulbs and sockets) Square and Acme threads are used for transmitting power Buttress thread takes pressure on one side ( to the axis). Unidirectional motion.
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Power Transmission & Measurement Screws
Controls and positioning applications
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Measuring Thread Pitch
Pitch is the distance along the axis between corresponding points in adjacent threads (i.e crest to crest or root to root) Metric: Measured in millimeters (i.e. M10 X 1.5) Imperial: Measured in threads per inch Thread Pitch is measured with scale or a thread pitch gage
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Unified National Thread Series
Series: Varies with the pitch and the major diameter of the thread Coarse Series (UNC) General purpose usage Fine Series (UNF) Used when a great deal of force is necessary Extra Fine Series (UNEF) Used when the length of engagement is short and there is a high degree of stress 8-Pitch (8UN), 12-Pitch (12UN), 16-Pitch (16UN) Does not depend on the diameter
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Metric Thread Series Simplified compared to Unified Series
Only two series Coarse (General Purpose) Fine
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Left & Right Handed Threads
Threads are assumed to be right handed (RH) A nut advances when turned clockwise Left handed (LH) threads turn counter clockwise to tighten
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Single and Multiple Thread Forms
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Thread Symbols Three Types: Simple, Schematic or Detailed
For major diameters >1” Detailed is preferred
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Simplified & Schematic Internal Symbols Normal & Section Drawings
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Unified Thread Class of Fit
Loose fit where quick assembly is required and play between parts is acceptable Class 2 High quality general purpose commercial class of fit for bolts, nuts and screws used in mass production Class 3 Very high quality threaded fasteners with a close fit used for precision assembly subjected to vibrations A is for external threads and B is for internal threads
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Metric Thread Class of Fit
Tolerance grade 3 to 9 for external threads 4 to 8 for internal Tolerance position Letter between A and H Capitals for internal threads and lowercase letters external threads Tolerance Class Tolerance grade plus a tolerance position, First for the pitch diameter Second major diameter Example, “4g6g”
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Imperial Thread Notes
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Metric Thread Note Thread form symbol – M Nominal size Pitch size
Tolerance Class
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Basic Metric Thread Note
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Complete Metric Threading Note
For example, grade 4 < grade 6 < grade 8 tolerances In addition to the tolerance grade, a positional tolerance is required For external threads: Tolerance position e (large allowance) Tolerance position g (small allowance) Tolerance position h (no allowance) For internal threads: Tolerance position G (small allowance) Tolerance position H (no allowance)
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How to Represent a Threaded Hole
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Threads Per Inch for Various Forms
ANSI
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Screws, Nuts and Bolts
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Screws, Nuts and Bolts Large variety of bolts (dimensional, head shape, etc.) Material, quality, finishing Grade
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Finished and Unfinished Bolts
Unfinished bolts are not machined anywhere except for the thread portion Finished bolts have machined face for washer holding or flush location on parts
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Fastener Locking
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Fastener Locking Durlock nut Castellated nut Jam nut
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Standard Cap Screws Head can have different shapes
Pass through a clearance hole to screw into member Socket screws are used while in crowded condition
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Standard Machine Screws
Similar to cap screws but smaller in size. General diameters between .06 to .75 inches Hex head (not shown here) may be slotted if desired Other heads are available as either slotted or recessed Generally used for screwing into thin materials
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Bolt Representation
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Cap Screw Representation
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Screw Assembly Representation
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Screw Assembly Representation
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Screw Assembly Representation
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Screw Assembly Representation
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Screw Assembly Representation
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Bolt Assembly Representation
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Non-Permanent Fasteners Snap Rings
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Non-Permanent Fasteners Pins
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Permanent Fasteners Once assembled, the parts of the assembly (including the fastener) would be destroyed to disassemble the assembly. Rivets, soldering, brazing, welding
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Rivets Used to permanently fasten mechanical components
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Riveting process
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Fastening With Rivets The headless end of the rivet is plastically deformed such that keeps together two components
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Fastening With Rivets
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Fastening With Rivets
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Fastening With Rivets
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Fastening With Rivets
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Fastening With Rivets
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Fastening With Rivets
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Common Riveted Joints
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Self-Piercing Rivets Blind rivets
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Blind Rivets
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Soldering, Brazing & Welding
Joining of two part using a third component – filler that joins the parts when in liquid state Soldering and brazing – low temperature binding materials – Sn-Pb, Cu-Ag alloys Limited capability to face thermo-mechanical loading
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Welding Very well regulated activity It requires license to practice
Welders bear significant responsibility The activity is based on rigorous rules and regulations Designer prescribe welding based on mechanics of materials calculations Symbols indicate the type of welding
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Basic Welding Note
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Basic Welding Symbols
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Basic Welding Symbols
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Basic Welding Symbols
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Springs Designed to store energy when deflected and return the same amount of energy when released Basically divided as Helical and Flat springs Helical springs are sub divided as Compression Springs Extension Springs Torsion Springs
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Helical Springs Compression, Extension & Torsion
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Spring Representation
Detailed representation Working drawing of a compression spring Schematic representation
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Gears
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Gear Nomenclature
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Gear Representation A table containing cutting data must accompany the representation This gear is not sectioned unless something inside should be shown
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Gear Representation A table containing cutting data must accompany the representation
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Gear Representation
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Rack and Pinion Rack representation (the cutting data is included)
Transmission of liner motion to circular or vice versa
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Worm Gear Worm and Gear representation
Transmission of motion between out of plane, perpendicular axes
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Bevel Gear Bevel Gear representation
Transmission of motion between perpendicular axes
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Cam and Follower
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Clutch Reduce the high stress when power is coupled to an idle shaft
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Ball Bearings
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Ball and Roller Bearings
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Ball and Roller Bearings
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