1. AUTOMOTIVE PRESENTATION
2017

2. NESAN GROUP COMPANIES AUTOMOTIVE INDUSTRY – NESAN OTOMOTİV
EDUCATION – İTÜ GVO İZMİR NESAN YERLEŞKESİ
CONSTRUCTION – NESAN İNŞAAT

3. FACTS & FIGURES Established in 1980 Located in İzmir / Turkey
37 years experience
m² plant
6.900 m² covered
170 staff

4. FACTORY COVERED AREA

5. TOTAL STAFF

6. ORGANIzATION CHART
Total: 170
White Collar: 38
Blue Collar: 132

7. InnovatIon and Progress

8. NESAN CUSTOMER HISTORY
1990
1995
1985
2000
2005
2010
2017

9. Customer ProfIle
Turnover
OEM
%72
AFTERMARKET
%28

10. References
4 Continents
30 Countries
>250 Customers

11. Validation Test Laboratory
TESTING LABORATORY
Validation Test Laboratory
Vibration Test
Sine force
3 kN
Random Force
3kN
Shock force
6kN
Frequency Hz
armature diameter
150 mm
Climatic Test
Temperature range
-60°C ~ ° C
Humidity
%20 ~ %98
inside dimention
600x850x800mm (WxHxD)
Volume
408 L
Voltage Drop Test
Volt DC
Insulation Resistance Test(Meger)
rating
500 ~ volt
Contact Resistance
Miliohm meter
1 micro ohm ~ 300 M ohm
Leakage Test
with Ateq test equipment
up to 14 Bar
Air flow test / Vent test
with Alicat Flowmeter
1.2 ~ liter / minute

12. Incoming Area Laboratory
TESTING LABORATORY
Incoming Area Laboratory
Coordinate Measuring Machine
Crysta-Plus M 544 manuel CMM Mitutoyo
Measuring range
500x400x300 mm
Accuracy
3µm
Surface Roughness Testers
SJ-401 Mitutoyo
Ra, Rz, Ry
Minumum Resolution
8µm
Digital Hardness Tester
206 EX, 206 EXS AFFR
HB , HRC
Vertical Profile Projector
Mitutoyo PJ-A3005F 150
Range
150mmx50mm
Resolution
0.001mm
Shore A meter
Shore A
Height Gauge
range
0-300mm 
0.01mm

13. ProductIon FacIlItIes
Nesan has the manufacturing process as ;
Toolshop
Plastic Injection
Metal Injection
CNC Turning Machine Line
Metal Forming
Assembly

14. NESAN MACHINING POOL CNC TURNING x 12 2. PLASTIC INJ. x 9
3. METAL INJ. x 4
4. ECCENTRIC PRESS x 10
VERTICAL
MACHINING
CENTER x 2

15. CNC TURNING MACHINING 12 CNC TURNING MACHINES CNC TURNING
(DMG, Hyundai, Alpha, Libare, Gildemeister)
0,01 mm tolerance by diameter
Up to Ø 65 mm

16. PLASTIC INJECTION PLASTIC INJECTION 3 x Vertical & 7 x Horizantal
Machine 15 tons  200 Tons
From 250 mm  950 mm Plate Size

17. METAL (ZAMAC) INJECTION
From 20  50 tons
Zamac 3/5
From 2,0 Grams  450 Grams

18. ECCENTRIC PRESSES ECCENTRIC & HYDRAULIC PRESSES From 15 to 250 Tons
Over 750 Tools

19. VERTICAL MACHINING & MOLDING
VERTICAL MACHINING CENTER
YCM-NDV102A
F3-VCM
0,008 mm tolerance by diameter & length
Plate size up to 900 x 500 x 500 mm

20. ASSEMBLY LINES Level Sensor Assembly Lines
Mechanical &Electromechanical parts Assembly Lines

21. Quality
…IS CONTINUITY

22. CERTIFICATES

23. Current Projects NEW EURO6 TYPE FUEL SENSORS FOR TRUCKS & TRACTORS
NEW EURO6 ADBLUE LEVEL & QUALITY SENSORS
NEW BIODIESEL RESISTANT CAP
PLASTIC MASTER BATTERY SWITCH FOR HIGH VOLTAGE
HIGH PRESSURE SWITCHES & SENSORS
HIGH PRESSURE SAFETY VALVES

24. Future Projects KEYLESS ENTRY AND ENGINE START SYSTEM
FUEL AND DEF LEVEL SENSOR WITH PUMPING UNIT
CLUSTER

25. Thanks for your attention!