1. HMI CP Range
Training CP500
English

2. Menu Basic functions. Starting a project.
CP Programmer Basic functions.
Transfer of program.
Password
Alarms
Recipes
Library
Different ways of connecting the terminal.
New Functions menu
Exercises menu
Content of course presentation:
CP500 Terminals
Building of projects
CP500 Programmer
Exercises
Communication

3. New functions menu Project Manager Data logger Internal variables
Touch keys
Symbol Manager
Import of variable from 907AC1131
Content of course presentation:
CP500 Terminals
Building of projects
CP500 Programmer
Exercises
Communication

4. Exercises menu Exercise 1 : new project Exercise 2 : Display values
Exercise 3 : Time channel
Exercise 4 : jump and Trends
Exercise 5 : Password
Exercise 6 : Alarms
Exercise 7 (Complete result)
Exercise 8 : library
Content of course presentation:
CP500 Terminals
Building of projects
CP500 Programmer
Exercises
Communication

5. Content of Course Basic functions Object handling CP Programmer
Exercises based upon the example
Different ways of connecting the terminal
Content of course presentation:
CP500 Terminals
Building of projects
CP500 Programmer
Exercises
Communication

6. CP500-series The same programming concept
Simple to program Simple to use
Compatible with the major control systems on the market
The CP500-family consists of a series of Operators terminals. There are always one available for every opportunity
Works with AC31 PLC systems and now even with other manufacturers. With downloadable drivers you can save memory in the terminals, when only the driver that is supposed to be used needs to be downloaded.
The latest driver can be downloaded via Internet directly into CP Programmer or via ABB Control Products homepage for installation via a disc.
I often tell this in a moment when all the students are listening, not in the beginning of the course, but before or after a a coffee break.

7. Advantages
Replaces switches, indication lamps, time relays, pre-selection counters, weekly events etc.
Build projects without changing the PLC-program
Information in a structured way
A few advantages with CP500 terminals.
Show and pass around the CP500 terminals to the students
Compensates push buttons, switches, lamp indicators, analog pointer, alarm systems and many special solutions
Correct information flow
Saves time, money and frustration

8. CP500 PROGRAMMER Programming tool based on Windows Documentation
Backup
CP Programmer is a tool for the Windows environment to build projects in the CP500 terminals.
Standard Windows functions like cut/paste
Documentation
Backup

9. Block structure Block structure that shows building of project C
A project in the CP500 Soft built as a tree structure to in a simple way get overhaul and control of the project now and in the future
Block 0 is the main menu
Block is for the user
Some blocks is in use by the system ( )

10. Object based Object data gets saved in the CP500 Terminal
Only objects on the screen gets updated
Doesn’t load the PLC-program (shows index values direct from the PLC- memory, not from the PLC-program)
Whatever you build you use objects.
Point 2. The terminal is mostly integrated with the PLC-program. No ”HMI-profile” needs to communicate.
Point 3. Uses function keys, alarms, time channels and so on, this is also how they are being monitored.

11. Different objects Static graphical objects to draw and write
Graphical objects for digital signals
Graphical objects for analog signals
Object to handle e g jump, show time, show alarms, etc
Different types of objects:
Static for presentation of information that isn’t changing
Dynamic for information that changes because of a signal (any signal)
Text- and graphical objects
Functions for jump between blocks, alarm handling, reports, time handling and so on

12. Exercise 1 : new project Create a new project Use the DEMO driver
Exercices Menu
Create a new project
Use the DEMO driver
Open block 0
Create a digital object connected to M80
Create a analog object connected to D80
Do this together with the students.
The following steps will explain how to do it.
Note: First the exercises are presented and in the following steps it will be explained how to do it. Most of the exercises follow this pattern.
A good thing to do is to let the students be presented to the exercise and when you have explained how things work you once again show them this picture and let them do the exercise.
%MW in AC1131 correspond to MW00.00 in AC31Graf

13. Starting project Start CP Programmer Choose New in the File menu
Choose Terminal
Choose PLC System
Set color profile
Our project.
Start CP500 SOFT
Choose New in the File menu to start a new project
Choose terminal. In this case it´s CP552, Note! It´s important to choose the right terminal version. (Check in prog mode, messages are given during transfer if the version isn’t correct) Can be changed afterwards if it´s necessary.
Choose PLC : For us it will be AC31 40/50 Series or AC31 90 Series

14. Block Manager Block handling
Gives a visual image of how the project looks like
Facilitates for the CP Programmer
You can show the tree structure of the project and see how the blocks works together in an easier way.
To create new blocks there is a little toolbox, with common Window symbols for new blocks, but also jumps of different types.
A right click with the mouse displays a menu to choose to add blocks and settings in the Block Manager.

15. New Functions menu
Project Manager
In double clicking, open the pages, change the parameters and configuration easily.
Gives a visual image of all the project
Facilitates for the CP Programmer
You can show the tree structure of the project and see how the blocks works together in an easier way.
To create new blocks there is a little toolbox, with common Window symbols for new blocks, but also jumps of different types.
A right click with the mouse displays a menu to choose to add blocks and settings in the Block Manager.

16. Block 0 The first block shall always be block nr 0
This is the first block that the terminal will show
when it have booted up
Create a new block:
Right click with the mouse in the Block Manager, choose Add Block
Block Name: The name of the block. Visible in the Block Manager
Enter Main menu
Block No: The number of the block. The first number must be 0
Enter 0
Block Type: Graphic or Text block. Choose Graphic block

17. Block Header Block number Block name Display signal print signal
Send as mail (end. text block)
password protection
Color of marker

18. Digital Text
Object that will change between two texts depending on the condition of a digital signal
Digital text
Objects that shows one of two texts depending of the condition of the digital signal.

19. Digital Text - Settings
General
Digital signal
Text 0 and text 1
Color
Font
Text style
Access
Maneuverable or not
Password
Dynamics
move,hide etc.
Setting of digital text
Digital signal: The signal that affects which text that´s supposed to be visible. Write %MX and %MX
Text 0: Text that will be shown when the signal is 0. Write OFF
Text 1: Text that will be shown when the signal is 1. Write ON
Font size: The size of the text. Choose 8x8
Security level: A security level means that logon with password is required
Maneuverable: If you want to be able to affect the value of the signal. Leave it unchecked for use with inputs or pulses.
Adjustment: Left adjusted or centered text
Frame: Type of frame
Color of text and background
Transfer and try it out

20. Numeric presentation of an analog signal
Analog Numeric
Numeric presentation of an analog signal
Numerical
Object to show and change analog signal

21. Analog Numeric - Setting
General
Analog signal
Size, No.of decimals
Offset & Gain
Color
Font
Text style
Access
Maneuverable or not
Password
Dynamics
Move,hide etc.
Setting numerical
Analog signal: The signal that is supposed to be shown. Write %MW00.00 / %MW00.01
Positions: The number of characters in the display. Write 5
Decimals: The number of decimals. Write 0
Minimum value: The minimum value you can enter in the display. Only relevant when the object is maneuverable.
Maximum value: The maximum value you can enter in the display. Only relevant when the object is maneuverable.
Offset: Zero displacement
Gain: Gain Shown value on MAC = (Register value * Gain) + Offset Register value = Shown value on MAC – Offset Gain
Security level: A security level means that logon with password is required
Maneuverable: If you will be able to change signal in the display
Zero fill: Filling zeros on empty positions
Color of numerals and backgrounds
Signal can be chosen via name file
Transfer and try it out

22. Transfer Send Receive Verify Stop Settings
Transfer project to the terminal
Receive
Get project from the terminal
Verify
Check projects PC=terminal
Stop
Terminate transfer process
Settings
Communication parameters of CP Programmer
Connect between the PC and the CP500 terminal and transfer.
Parts of the project can be transferred. Single changed block can now be transferred in a simple way

23. Exercise 2 : Display values
Exercices Menu
Presentation and input of temperature in a room
Actual temperature is D0
Controlling of lighting in a room
Lighting condition in M10
Show actual time in the terminal

24. Exercise 2 (complete result)D0
M10
Showing the finished application by design.

25. Main menu block 0 Static text Analog Bargraph Digital Symbol Slider
Our target with the first block.
We want
Text that tell us what´s happening here
Object to control M100 and D100
Watch to show time and date
Time/Date
Slider

26. Object that shows text that will not be changed
Static Text
Object that shows text that will not be changed
General
Text
Color
Font
Text size
Dynamics
Move,hide etc.
Static Text
Object that shows text that isn’t changing.

27. Digital Symbol
Object that changes between two symbols depending on the condition of a digital signal
Lighting On/Off

28. Digital symbol - Setting
General
Digital signal
Symbol type 0 and 1
Resizable
Access
Maneuverable or not
Password
Dynamics
Move,hide etc.

29. Slider
Object that changes the value of a analog signal

30. Slider - Setting Access General Dynamics Analog signal Scale
Min/Max value
Offset & Gain
Color
Access
Maneuverable or not
Password
Dynamics
Move,hide etc.

31. Gain & Offset Temp: 25° C 25° C D100 = 1000 Offset = 0 Gain = ?
The showed value = Register value * Gain + Offset
Ex: 25 = 1000 * Gain + 0 => Gain = 25 / 1000=0.025
Offset: Zero displacement
Gain: Gain Shown value on MAC = (Register value * Gain) + Offset Register value = Shown value on MAC – Offset Gain

32. Object to show digital watch with day and date
Time
(Only date and time is shown on the picture above. Not the day.)

33. Digital watch - Setting
General
Day of week
Date
Time
Time format
Color
Font
Text style
Access
Maneuverable or not
Password
Dynamics
Move,hide etc.

34. Exercise 3 : Time channel
Exercices Menu
Create a time channel that controls the state of M10 (Light)
Interval 1: Mon-Fri
Interval 2: Sat-Sun
Create a time channel that controls the state of M11(Fan)
Interval 1: Mon-Mon
Interval 2: Tue-Fri

35. Time channels
With time channels you can set and reset digital signals relative the clock in the terminal
Channels are defined under Time channels in the functions menu
Signal and time intervals are specified
M10
PLC
Lamp
Time control and time channels
Function to set and reset digital signals relative the clock in the MAC terminal
For example start and stop of machines
Replaces time relays and can keep track of weekly events
Four on/off strikes per channel
Only the memory limits the number of channels
Can be changed during management

36. Time channels - settings
General
Name
Controlled signal
Interval
List of channels
Setting of time channel
Interval text: Text that gives help about what´s happening with the signal
Signal: Digital signal that will be affected. Enter M100
Interval: Day and time when the signal will be set . Four intervals can be specified for every time channel
Enter
Transfer and try it out by changing the time
EXTRA
Test the changing of time channels Online. Create jumps from the global function key F1 to block no 991 (Time Channels)

37. Exercise 4 : jump and Trends
Exercices Menu
Create jump to a new block
Show managing data from PLC in a trend object
Managing data is available in D20 – D23
The jump objects are often causing trouble for the students. In addition there are very many ways to change blocks.
It´s often easiest to understand if you connect the jumps on function keys, but try to get the students to understand how a jump object works.

38. Exercise 4 (Complete result)
Block 0
Trend
Block 1
Showing the finished application by design
The following steps will explain how to do it.
Create the jumps in block 0 by pulling a jump from 0 out into a ”blank space” in Block Manager
If you want to you can continue the previous project with this task.

39. Block 1
Text
Trend
D0, D1…

40. Object that makes it possible to jump to another block
Make it possible to jump to another block

41. Jump - Setting General Font Dynamics Jump to block Text field
Positions
Color
Font
Dynamics
Setting of jump. We shall jump to temperature setting
Jump to block: Jump to block number 1. Selection via block name if the block is created
Text: Text that shall be displayed in the project
Positions: The number of characters in the object
Font size: Size of the text. Choose 8x8
Security level: A security level means that log on with password is required
Adjustment: Left adjusted or centered text
Frame: Type of frame
Color of text and background

42. Showing of room and outside temperature
Trend
Object that presents collected analog data
Showing of room and outside temperature

43. Trend - Setting General Curves Dynamics Analog signals Offset & Gain
Trend name
Sample settings
X/Y settings
Color
Curves
Analog signals
Offset & Gain
Color of pen
Dynamics
Dynamical X and Y scales etc.

44. Sampling configuration
New Functions menu
Data logger
To collect analog data
Data choice
Result
Sampling configuration

45. Function keys
Connection of a function key to a digital signal or function (e.g. jump to block)
Global or local function keys
Global function keys are defined under Function keys in the functions menu
Function keys

46. Function key - Settings
Momentary,toggle,set/reset digital bits
Load a pre-set value to an analog register
Jump to block
Other function
Load recipe
Log in to a security level
etc.
Macro
Security level

47. New Functions menu
Touch keys
Connection of a touch key to a digital signal or function (e.g. jump to block)
Possibility to add text or symbols.
Touch keys

48. Exercise 5 : Password
Exercices Menu
Protect with password the blocks that show the trends
Protection of the general Project, available from CP502 to CP555 with command PDXXXXX

49. Password
Protect selected parts of the machine against unauthorized access
Protect system parameters

50. Password - Program In System Signals menu
New Functions menu
Password - Program
In System Signals menu
Write the command: PD + your password
(Example beside :password 1234)
When you will send the first time the project, it will enter the password into the CP500 product. Afterwards every time you will send or received from this product you will have to enter the Password.

51. Password - Settings Security level Login signal Logout signal
Passwords to level 1-8
Login signal
Signal which generates the entry field for logging in
Logout signal
Signal that logs out the current user
Login level reg.
Register that state level directly
Current level reg.
Login timeout
Password RUN/PROG.

52. LEDS LEDS in 2 colors (red/green) Different flashing frequency
Can be controlled from PLC-program via data register
Specify text to Text Strips

53. Exercise 6 : Alarms Generate alarm when M50 goes high
Exercices Menu
Generate alarm when M50 goes high
High temperature in room ( Use F-key )
Generate alarm when the temperature goes under 15°C
Low temperature in room ( D0 )
15° C D0
ALARM !!
Temp Under 15° C

54. Alarm handling (alarm group)
Alarm groups are defined to priority the alarms
Alarm groups are defined under Alarm group in the Functions menu
A- alarm Machine stop
B- alarm Stops a part of a machine
C- alarm Indication of a floor
D- alarm ...

55. Alarm group - Settings

56. Alarm handling (message)
Alarm messages are definitions of alarm signals and messages
Alarm messages is defined under Alarms in the Functions menu

57. Alarms - Settings

58. Recipe handling Analog and digital signals saved for future use
Different settings for different functions in the machine
Saving will be done in a block and loading can be done in all blocks

59. Exercise 7 (Complete result)
Exercices Menu
Block 1
Recipe
Block 2

60. Recipe block Key field ASCII object Text D86 Analog bargraphs
D10 to D14

61. Recipe handling Setup/Recipe settings Create recipe folders
Specify a recipe controlblock
Specify a register that will contain the current recipe name
Connect recipe functions to function keys.
RecWr – Write recipe to the terminal
RecRd – Read recipe from the terminal
RecDel – Erase recipe from the terminal
The signals that shall be stored in the recipe must be in the block where the storing takes part.
Reading from the terminal can happen in any block
Can be read from E700 to PC with HMI-tools/MACMTA.SYS

62. Recipe handling 3 functions are connected to 3 function keys
Save recipe
Load recipe
Delete recipe
The I/O-signals that are in the block are saved in the recipe
Saved recipes can be loaded in any block
Saved recipes can be read and edited in a PC

63. Exercise 2 Create a recipe block
A new block should be created for the control of a coffeemachine. The different settings should be:
D10= Temp, D11= Water, D12= Coffee, D13= Cream and D14= Sugar.
When a recipe is loaded the current recipe name should be shown in the recipe block.
Create a blockjump to the Recipeblock from the Trendblock

64. System Signals Setting of system related functions Show present block
Change to block#
Sound signal
Display on/off
Marker control reg.
Recipe control reg..
Show actual recipe
Divide up the library
Command

65. Exercise 8 : library
Exercices Menu
Create texts that shows what´s happening in the PLC-system
Connect the library to D70 which indicate room temperature

66. Message Library
With the function ”message library” text tables are created where value between attaches to texts
You can use this for simple presentation in for example sequence controlling, this is because the operator shall know where in the sequence he is
Controls from the PLC-program via a data register
Text presents in a optional block

67. Message Library Under the menu View you can find Message Library
Here are the libraries created
Name of library
Library number
Edit texts
in library

68. Message Library
A text table can contain as many as 512 text strings that can be 40 characters each
Number value
to make text
being shown
Available
texts in the
actual library
Text we want
to show

69. Message Library Attach the library to the block with ”Message”
In the block a analog object shows that attaches to the library
Complete result

70. Symbol Manager New form on CP500Soft V1.1
New Functions menu
Symbol Manager
Create your own symbols, logos and backgrounds to the project
The symbol is created in a drawing program (e.g. Paint) and imported or pasted into MP+
A drawing program is available in MP+ for simple pictures or adjustments
A existing symbol can be exported to a drawing program, adjusted and imported again
New libraries now available with more flexibilities
Your own libraries available for futures projects

71. New Functions menu
Internal Variables
Number of bits and words, Volatile and non-Volatile devices could be configure to minimize the memory used available in reading or writing.
Non-Volatile variables are saved in the flash memory to be read at the next start-up.
Could be used to display poll intervals and for toggle functions.

72. Import of Variables from 907AC1131
New Functions menu
In View / Name List.
Clicking on import
Choose the file you have exported from 907AC1131 and follow the instruction for a correct import.

73. HMI-Tools Software for simple communication with operators terminal
Load new software in CP500 terminals
Transfer alarms, trends and recipe files between PC and CP500-terminals
Transfer program application to operators terminal
Communicate with CP terminals via modem

74. HMI-Tools, File Transfer
Get trend files
Get Data logger files
Read recipe, create new from PC
Read alarm lists for logging alarms
All files can be opened directly in Excel

75. HMI-Tools, File Transfer
Click here to create
communication
settings

76. HMI-Tools, File Transfer
Choose New to create new settings
Choose Edit to change a current configuration
Mark the settings you want to use and press OK

77. HMI-Tools, File Transfer
Give every setting a unique name
Set communication speed
Choose port
Specify communication parameters

78. HMI-Tools, File Transfer
Click on Connect when the settings are done
Choose Rec> to transfer info from the terminal to PC
CP513

79. Protect the project against unauthorized access
Security
Protect the project against unauthorized
access
Explain the advantages with password.
Password RUN/PROG

80. Network accounts
Accounts, here you define who have rights to connect to services at the terminals (requiring log-on)
The function is used to create access control
You create a name and a password for different users that will have access to different protected network services
Make sure everyone understands why we would want to limit the access to the terminal.
Also try to make them use it. If they get used to not protecting their terminals it can be a habit very hard to break.
During practice it might seem unimportant to stop unauthorized persons to be able to change the configuration. Still, try to make it a habit of protecting everything.
Limiting access to configurations is a simple thing to do to prevent accidental reconfiguring of the system.
Regular backup is a simple thing to do to save your back in case of loss of a good (working) configuration.

81. Network services Setup Terminal Controller service
Terminal Controller is used to switch between RUN/TRANSFER via TCP/IP
Service port, enter the number of the port which shall be used for the communication. Does normally not need to be changed
Request authentication, mark if username and password must be specified before transfer can be made

82. The ports of freedom... Communication with
Software Serial No protocol Controller 2
printers mode
RS232C
Profibus DP (option)
TCP/IP (option)
RS422
Controller 1