1. Lab Next Week – Nov 7 & 8 DEDICATED PROTOTYPING LAB

2. Nov 14-15, Presentation 3 (P3) Objectives P3 Main Deliverables:
Complete Initial Detail Design
Complete Initial Detail Design Analysis, Prove DFM
Prepare & Practice Detail Design Presentation
P3 Main Deliverables:
Single Integrated Powerpoint Presentation File
Block Designs Integrated into Overall Project Presentation
Brief Walk Through of Product Level Slides
10-15 Min Per Student for Block Design Slides
Emphasis on Detailed Design, DFM Analysis and Component Justifications
Significant Reuse of P2 slides
However update as needed
~ 1:45 Max Time Per Team
Slide content & order follows. Lab Slides in Blue

3. P2 Deliverables Re-used From Labs 1-2
Detailed P3 Slide Order
P2 Deliverables Re-used From Labs 1-2
All Project Proposals including block diagrams (Appendix)
Selection Process including systematic scoring system (Appendix)
Recommended Project – Summary Page
Refined Block Diagram
Perf Requirements Summary – Showcase Key Requirements
Std Requirements Summary – Showcase Key Requirements
Product Safety Requirements/Standards Summary Slide(s) – Lab 2A
Product EMC Requirements/Standards Summary Slide(s) – Lab 2B
Basic Business Case
Block Diagram Description Page
Requirements Spreadsheet: Project Level Tabs (Excel File – Appendix)
Requirements Spreadsheet: Block Level Tab Flowdowns (Excel File – App)
Key Risk Areas
3 Key Patents (IP) Found for Product Area
Labs 1A-B
Lab 1C

4. P2 Deliverables Re-used From Labs 3 - 4
Detailed P3 Slide Order
P2 Deliverables Re-used From Labs 3 - 4
Product Level Design Plan Summary & Gantt Chart Slides – Lab 3
Overall Prototype Plan – Lab3
Product Overall Reliability Rollup Summary Slide(s), Final Warranty – Lab 4
Product Overall Reliability Growth Plan (Optional) Slide(s) – Lab 4
Product Overall Mfg Assembly and Test Process Diagram – Lab 6
Insert Block Design Slides Here

5. Detailed P3 Slide Order
Block Design Slides - Note Re-use From P2 (New Slides in Green)
Block Description and Purpose Slide(s) – P2
Include location of Block in overall block diagram, Describe Purpose of Block
Block Performance & Standard Requirements Summary - New
Include ALL Safety, EMC and Reliability Requirements
Show All % Allocations from Product Level
Block Breakdown Diagram Slide (Block Diag of the Block) – P2
Block Signal Input/Output Summary Slide(s) – Lab 2A
Block Prototype Schematic – Lab 3
5-6 Bullets Describing Theory of Operation

6. Detailed P3 Slide Order
Block Design Slides Cont - Note Re-use From P2 (New Slides in Green)
Detailed Design Calculations & Component Selections – Min 3 slides
Show all Calculations and Selection Rationale for ALL Components and Their Attributes
Device Package Type Rationale
Nominal Resistance, Capacitance, Inductance Values & % Tolerance Calculations
Resistor Compositions, Capacitor Dielectric, Inductor Winding; Selection Rationale
Resistor, Capacitor, Inductor, Diode, Transistor & IC Max Voltage Calculations
Resistor, Inductor, Transistor, Diode, Xfmr, & IC Max Power Calculations
Power Electronics Heat Sink qj Calculations and Max Die Temp Rise Above Ambient
EMC Devices including filters, ferrites, transient absorbers, etc
Safety Devices such as Current Limiters incl Fuses, Breakers, GFCI, etc
Wire Gauges, Interconnect Contact, & Trace Width Ratings
Op-Amp Selections including Ib, Vio, CMRR, Slew Rate, Iout & Error Voltage Calculations
Logic Family Selection including Interface Compatibility, Speed, Power
CPU and/or PLD Types and Clock Speed, Performance Capabilities
Regulator Basic Performances incl % line and % load regulations
Nominal Time Domain Operational Simulations
Nominal Frequency Domain Operational Simulations
Worst Case or Monte-Carlo Simulations
Additional Analog Circuit DFM Analysis as applicable

7. Detailed P3 Slide Order
Block Design Slides Cont - Note Re-use From P2 (New Slides in Green)
Additional Detailed Design Calculations & Component Selections – (Optional)
Digital Circuit DFM Analysis as applicable (Lab 8)
Power Circuit DFM Analysis as applicable (Lab 8)
Any Firmware & Programming Design Descriptions
Flow Charts
State Diagrams and Bubble Charts
Description of Development Tools and Environment
Configurations and Setup

8. Detailed P3 Slide Order
Block Design Slides Cont - Note Re-use From P2 (New Slides in Green)
Block Prototype BOM – Lab 3
Block Production BOM – Lab 5
Block Prototype Netlist – Lab 3
Block Prototype Layout – Lab 3
Block Production Schematic, Netlist & Layout (Optional) – Lab 5
Block Parts Count Reliability Estimation Slide – Lab 4
Block Verification Plan-Results - New
Dig O-scope ePictures
Dig Photos of Prototype
Dig Photos of Laboratory Testing
Dig Videos of Laboratory Testing

9. All Components Require Some Level of DFM Justification
Passives: Resistors, Capacitors, Inductors, Thermistors
Semiconductors: Diodes, Transistors, SCRs, Triacs, Bridges, Integrated Circuits, etc
Sensors: Temp, Pressure, Humidity, Ph, Moisture, Distance, Proximity, etc
Transducers: Speakers, Microphones, Buzzers, Peizo, etc
Relays: Electro-Mech, Solid State, Reed, Latching
Motors: Drives, Solenoids, Linear Motors, Actuators
Transformers: Auto, Split, Center Tapped, Toroid, RF, Tuning
Batteries: Alkaline, NiCd, NiMH, LiIon, Pb Acid, etc
Interconnects: Wire, Connectors, Terminals, Power Plugs, Cables, Jacks, Plugs, etc
Switches: Toggle, Rocker, Momentary, Breakers, Keyboards, etc
Displays: Lamps, LEDs, Segmented Displays, LCDs, etc
Over Current Protection Devices: Fuses, Breakers, GFCI, Surge Protectors
Over Voltage Protection Devices: Diodes, Fast Clamps, Tranzorbs
Other Safety & EMC Devices: Ferrite Beads, Chokes, Line Filters, Shielding
Why was this particular manufacturer’s part number picked?
What are the most important part attributes and how have you guaranteed DFM?

10. Common Analog & Power Subcircuits for DFM Analysis
Non-Linear Linear
Comparators
Oscillators (non-sinusoidal, square, sawtooth, etc)
Voltage Limiters and Clamps
Rectifiers and Bridges
Math Functions (multiply, divide)
Log and other Non-linear Amplifiers
Sample and Hold Amplifiers
Envelope & Peak Detectors
Phase Detectors
Phased Locked Loops
Switching Voltage Regulators
Pulse Generators, Debouncers
Multipliers, Modulators, Transmitters, Receivers
Amplifiers and Attenuators
Math Functions (add, subtract)
Oscillators (sinusoidal)
Filters
Voltage Regulators
Voltage References
Analog Drive Displays (Bulbs, LEDs, etc)

11. Common Digital Subcircuits for DFM Analysis
Logic Family Based LSI & VLSI
Adders, Subtractors, Math Units
Magnitude Comparators
Encoders
Decoders
Multiplexers (Mux’s)
Demultiplexers (Dmux’s)
Code Converters
Bus Buffers
Flipflops, Latches, Latching Buffers
Counters, Timers
Pulse Generators
Optical Couplers
CPU’s & Microcontrollers
Analog-Digital Converters
Digital-Analog Converters
Prog Logic Devices, FPGAs
Sequencers
Prog Read Only Memories (Eproms, EEproms)
Random Access Memories (SRAM, DRAM)
Controllers (Serial, Drive, USB, Ethernet)
Logic Input Displays