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New Magnesium Alloy Program

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Presentation on theme: "New Magnesium Alloy Program"— Presentation transcript:

1 New Magnesium Alloy Program
Prof. Michael Haude. MD Städtische Kliniken Neuss Lukaskrankenhaus GmbH Neuss. Germany

2 Prof. Michael Haude. MD I have the following potential conflicts of interest to report: Consultant: BIOTRONIK, ORBUSNEICH Institutional grant/research support: ABBOTT VASCULAR, BIOTRONIK, MEDTRONIC, ORBUSNEICH, VOLCANO, CARDIAC DIMENSIONS

3 Absorbable Mg Scaffold Programs
BIOTRONIK AMS Mg-Alloy BIOTRONIK DREAMS 1G Mg-Alloy + Paclitaxel BIOTRONIK DREAMS 2G Mg-Alloy + Sirolimus Medtronic BSCI QualiMed UNITY Mg-Alloy + Polymer (Hybrid)

4 Key characteristics of absorbable scaffold materials
Stainless Steel (316L)3 PLLA1 Iron4 Magnesium Alloy2 Tensile Strength (MPa) 500 ~30-45 300 280 Tensile Modulus (GPa) 193 1.2 – 3.0 200 45 Elongation (%) 48 2 – 6 25 23 Total Degradation Time N/A 2-3 Years > 4 years ~ 12 months Advantages of magnesium: Well-suited mechanical properties Deployment capabilities similar to other metals Very good biocompatibility Magnesium is an essential element in the human body Total magnesium in body: 30 g daily need: ~ 350 mg Total Mg mass of a scaffold: 8.5 mg 12.7x Gerolsteiner: Mg: 108 mg/l 1 Ratner BD, et al., editors, Biomaterials Science, An Introduction to Materials in Medicine, 2nd Edition (2004). 3 Poncin P, et al., Stent Tubing: Understanding the Desired Attributes, Materials & Processes for Medical Devices Conference (2003). 2/4 H. Hermawan et al. / Acta Biomaterialia 6 (2010) 1693–1697

5 Not all magnesium alloys are created equally
Absorption speed of various magnesium alloys Mg Release (mg/l)mm2) Immersion time (250ml, flowing SBF, 37°C) / h Alloy 1 Alloy 2 Alloy 3 Alloy 4 Alloy 5 Adding alloying elements to magnesium can significantly alter the absorption speed Goal Impact of purity and processing (Alloy Design x) on degradation speed Residual Mg core Alloy Design 1 Alloy Design 2 Alloy Design 3 28days Porcine coronary model Original strut shape

6 In-vivo magnesium bioabsorption
Animal histopathology demonstrates the process of bioabsorption: Magnesium is completely absorbed and replaced by a soft amorphous calcium phosphate SEM EDX* * Energy-dispersive X-ray spectroscopy was used to make can make elemental characterizations Source: Wittchow E, et al. EuroIntervention 2013;8:

7 Magnesium absorption process
acute 3-6 months 6-12 months H2O Mg(OH)2 Soft amorphous calcium phosphate Mg Mg absorption Mg Mg absorption pH↑ Alkaline environment attracts Ca and P from surrounding tissue Mg + H20  Mg(OH)2 + H2 Ca2+ & PO43- Mg scaffold absorption starts: Magnesium scaffold is hydroxylated to metal ions*: Mg2+ Mg absorption ongoing Mg2+ ions equilibrate slowly across cell membranes* Mg(OH)2 formation Mg absorption completed Conversion into a soft and gel-like amorphous calcium phosphate** Presence of Mg disturbs formation of crystalline structures *** ~12 months: macrophage clearance, cell intrusion Structural dismantling starts Mg2+ *Y.F. Zheng, X.N. Gu, F. Biodegradable metals; Materials Science and Engineering R 77 (2014) 1–34 **Wittchow et al., EuroIntervention 2013;8: ***LeGeros RZ, Contiguglia SR, Alfrey AC. Pathological calcifications associated with uremia. Calcif Tissue Res 1973; 13: 173–185.

8 Absorbable Magnesium Scaffold (AMS) device evolution
BIOTRONIK AMS Proprietary Mg-alloy Low crossing profile (1.2 mm) High radial strength (~1 bar) Low bending stiffness Low recoil (<5%) Excellent biocompatibility 4-crown design Clinical Study: No drug coating 165µm 80µm 28-day histology

9 Clinical Study PROGRESS-AMS
Study design Prospective, multi-center, consecutive, non-randomized First In Man (FIM) trial Primary endpoint (reached) MACE *at 4 months <30 % Results (at 4 months) LLL 1.08 mm TLR 23.8% Conclusion Bare AMS (Absorbable magnesium Scaffold) concept is safe and feasible Need for prolonged scaffolding time and an anti-proliferative drug 63 patients enrolled at 8 international clinical sites 4-month FUP Clinical, angiographic, IVUS 6-month clinical FUP (n=61) 12-month clinical FUP (n=60) Long-term FUP (~7 yrs) clinical Optional angiographic FUP * Composite of cardiac death, nonfatal MI, ischemia driven TLR Source: Erbel et al. Lancet 2007; 369: 1869–75. Waksman et.al, JACC Cardiovasc Interv 2009;2:

10 Device evolution - from AMS to DREAMS G1
(Absorbable Magnesium Scaffold) DREAMS 1st generation (Drug Eluting AMS 3.0 ) No drug/polymer coating Paclitaxel + PLGA 165µm 80µm 130µm 120µm Refined Mg-alloy with slower absorption rate Optimized scaffold design (6 crown) Reduced strut thickness PLGA polymer carrier Paclitaxel drug elution Used in BIOSOLVE-I study 28-day histology 28-day histology

11 DREAMS 1st generation animal study results
Taxus eucaTax N=6 *statistically significant Source: Wittchow E, et al. EuroIntervention 2013, 8:

12 DREAMS 1st generation animal study results
DREAMS 1st generation histology DREAMS Taxus Liberté eucaTAX 28 days 90 days 180 days Source: Wittchow E, et al. EuroIntervention 2013; 8:

13 Clinical Study BIOSOLVE-I
Study design Prospective, multi-center First In Man (FIM) trial. Single, de novo lesions mm and ≤ 12mm long Primary endpoints Cohort 1: TLF at 6 months Cohort 2: TLF at 12 months Results TLF at 6 months 4.3% TLF at 12 months 6.8% Remains constant at 36 months LLL improved compared to AMS Vasomotion restored at 6-month FUP 46 patients with de novo coronary artery stenosis Cohort 1 (n = 22) Cohort 2 (n = 24) Mandatory 6mo: Clinical FUP (n = 22) Imaging FUP (n = 201) Optional 6mo: Clinical FUP (n = 24) Imaging FUP (n = 16) Optional 12mo: Clinical FUP (n = 202) Imaging FUP (n = 13) Mandatory 12mo: Clinical FUP (n = 232) Imaging FUP (n = 201) Device Success: successful delivery of the scaffold to the target lesion, appropriate deployment, successful removal of delivery system. Procedure Success: device success plus attainment of a final residual stenosis of <50% of the target lesion. absence of MACE during the hospital stay up to 7 days. Mandatory 24mo: Clinical FUP (n = 202) Mandatory 24mo: Clinical FUP (n=24) 1 6 pts withdrew consent for imaging FUP (2 at 6-month and 4 at 12-month FUP) 2 1 pt died a non-cardiac death (Cohort 1). 2 pts withdrew consent (1 Cohort 1 and 1 Cohort 2) 3 1 pt died of a non-cardiac death 1 pt withdrew consent Mandatory 36mo: Clinical FUP (n = 203) Mandatory 36mo: Clinical FUP (n=24) Source: M Haude. et al. Lancet 2013; 381: 13

14 BIOSOLVE-I study results 6-and 12-month late lumen loss (LLL)
6-month LLL 0.64 ± 0.50 mm 12-month LLL 0.52 ± 0.39 mm LLL of the bare AMS in the PROGRESS study at 4-month: 1.08 ± 0.49 mm Cumulative Frequency (%) M Haude. et al. Lancet 2013; 381: 14

15 BIOSOLVE-I study results Vasomotion results at 6-month (N=26)
Relative Change in mean lumen diameter % Proximal Segment Scaffolded Segment Distal Segment ±17.93% 9.34 ± 12.88% ± 20.30% 8.69 ±10.05% ±22.05% 9.66 ±9.33% Mean ±SD ACH NTG -80 -60 -40 -20 20 40 60 ACH concentration Low: µg/mL Medium: 3.6 µg/mL High: 18 µg/mL Nitro concentration 200 µg/mL Acetylcholine (ACH): Presents the % change in mean lumen diameter between pre-and post-Acetylcholine (ACH) at the highest response Nitroglycerine (NTG): Presents the % change in mean lumen diameter between post-ACH and Nitroglycerine

16 DREAMS Device Evolution Sirolimus + PLLA (BIOlute)
DREAMS 1st generation (Drug Eluting AMS 3.0 ) DREAMS 2nd generation (Drug Eluting AMS 3.5) Paclitaxel + PLGA Sirolimus + PLLA (BIOlute) 6-crown 2-link design, 150µm strut thickness Optimized scaffold design for Higher bending flexibility Higher acute radial force Slower absorption rate Sirolimus drug elution & PLLA (ORSIRO BIOlute coating) Tantalum radiopaque markers 120µm 150µm 90-Day Faxitron, porcine explant 90-Day Faxitron, porcine explant

17 Does magnesium degradation affects Sirolimus?
Pharmacokinetic study shows no significant difference between scaffold and control device made from 316L Vessel wall Sirolimus concentration Mean values Residual Sirolimus load on scaffold Magnesium scaffolds coated with a matrix of PLLA and Sirolimus were compared to a control device made from 316L of identical geometry and coating/drug Implantation in coronary arteries of hybrid farm pigs for up to 90 days Blood, scaffold and tissue surrounding scaffold were analyzed by HPLC: Data on file at BIOTRONIK

18 DREAMS 2nd generation histology
1st generation 3x 3x Add slide on micro-CT DREAMS 2nd generation 3x 3x Source: AccelLAB preclinical studies Data on file at BIOTRONIK

19 Clinical Study BIOSOLVE-II
121 patients with de novo coronary artery stenosis Study design Prospective, multi-center FIM. Single de novo coronary artery lesions in up to two coronary arteries Primary endpoints In-segment late lumen 6-month Coordinating Clinical Investigator M.Haude, Lukaskrankenhaus GmbH, Neuss, Germany First patient enrolled Oct 8, 2013 1 month Clinical FUP 6 month Clinical FUP Angiographic FUP (mandatory) IVUS / OCT (Subgroup only) Vasomotion (if patient consents) 12 month Clinical FUP Angiographic FUP (voluntary) IVUS / OCT (Subgroup only) Vasomotion (if patient consents) 2 year, Clinical FUP 3 year, Clinical FUP 19

20 BIOSOLVE-II Investigational Sites
Germany Prof. Haude, Neuss (CCI) Dr. Tölg, Bad Segeberg Prof. Neumann, Bad Krozingen Prof. Ince, Berlin Switzerland Prof. Kaiser, Basel Universitätsspital Prof. Eeckhout, Lausanne CHUV Belgium Dr. Wijns, Aalst The Netherlands Prof. von Birgelen, Enschede Denmark Dr. Christiansen, Aarhus Universitets Hospital Spain Dr. Nieves Gonzalo Lopez, Hospital Clinico San Carlos, Madrid Brazil Dr. Abizaid, Instituto Dante Pazzanese de Cardiologia, Sao Paolo Pedros, Lemos, MD, Instituto do Coração da Universidade de São Paulo- INCOR-FMUSP Singapore Prof. Lim Soo Teik, Singapore

21 6month follow-up case presentation
Masterlayout 6month follow-up case presentation of the first patient Pre-procedure Post-procedure 6mo FUP First patient 6-month follow-up with OCT (GER , Lukaskrankenhaus Neuss, Germany) © BIOTRONIK

22 Summary Magnesium offers an ideal balance between biocompatibility, mechanical performances and absorption Not all Magnesium alloys are the same ! BIOTRONIK absorbable Mg program is most advanced: - BIOSOLVE-I trial proved the safety of DREAMS 1st generation with Paclitaxel elution and improved efficacy compared to the bare AMS version - BIOSOLVE-II study is evaluating the safety and performance of DREAMS 2nd with Sirolimus elution and improved scaffold design


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