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Series F4S and F4D 1/4 DIN Ramping Controllers
Use F4 photo on zip disk supplied. Main difference will be fitting it into the new template layout you develop. (logo is also on attached zip disk #1…logo usage info. Is also attached.)
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Watlow’s Next Generation Styling Series F4S and F4D Ramping Controller
Series V4T 1/4 DIN Temperature Controller Series 97 Matching 1/16 DIN Limit Controller Series F4S and F4D Ramping Controller
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F4 Ramping Controllers F4S Single Channel Ramping
Single channel temperature or process control with profile capability F4D Dual Channel Ramping Allows temperature and humidity control in one package
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What Is a Ramping Controller?
Output follows a set of user instructions (profile), to automatically adjust or hold set point for different time periods. 150 Time Temperature 250 80 75
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Ramping or Fixed Set Point Operation
Ramp and Soak Programmable Control Control operation automatically follows a set (profile) of preprogrammed instruction to perform a processing task. Static Set Point Control Operator intervention is required when processing changes are needed.
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F4 Ramping Controller Focus Markets
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Environmental Chambers
Applications Product thermal cycling Laboratory chambers Product analysis Product storage
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Furnace and Oven Applications Heat Treating Kilns Autoclaves
Foundry & Metal Processing
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Electronic Components and Assembly
Semiconductor processing equipment Electronic assembly equipment
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Other Focus Industries
Applications Analytical Instruments Glass Manufacturing and Annealing Incubators
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Ease of Use The most important selection factor following quality and reliability when selecting a temperature controller is ease of use. Source:1997 VDC Worldwide Market Report for Industrial Electronic Temperature Controllers
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Enhanced Display and Keypad
Ramping control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting of operation and setup
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F4 Operator Interface Primary process display Operations display
Large 5-digit, 7-segment displays 0.562” (14.3mm) display digit height F or C, Degree, and decimal point indication Operations display 4 line X 20 characters per line High definition back lit LCD Wide viewing angle
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F4 Operator Interface 6 operator interface keys 4 navigational keys
Rubber key switch with tactile feel 4 navigational keys Parameter and value selection with arrow keys “i” information key Toggle for Help Profile key - initiate or hold profile operation
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F4 Operator Interface Discrete LED indicators
Control output indication Alarm active indication Communications activity Profile indication
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Multilingual Prompts Available in multiple languages: English German
French Spanish
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Advanced Hardware Features
20 MHz operation, 16-bit processor NEMA 4X sealed front panel Shallow 4” (101mm) overall case depth FLASH memory for field software update
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F4 Industrial Design Features
High strength injection molded case 3.85 “ (97.8 mm) behind panel depth Ergonomic design styling Compatible with Series 96 & 97 limit NEMA 4X front panel seal Convenient 4 screw installation brackets
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F4 Industrial Design Features
Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature for connection integrity
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Loaded With Standard Hardware Features
3 universal analog inputs (2 & 3 optional on F4S) TC, RTD, process (no DIP switches) 4 digital inputs (standard) Eight digital outputs (standard) Programmable events Chamber heat & cool control functions
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Modular Hardware Inputs and Outputs
Field replaceable input and output modules Dual control outputs Heat or cool or Off Linear or time proportioned Switched dc/open collector, SSR, process Alarms (2 standard) Process or deviation 2 A mechanical relays Use F4/chips tif. On zip disk #2..
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Leading the Way in Communications
Serial communications standard EIA 232 & EIA 485 hardware interfaces MODBUS protocol 9600 and 19,200 baud Allows controller software updates in field
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Hardware Features Retransmit outputs Universal power supply 2 optional
Current or voltage Process, set points, % power Universal power supply 85 to 265 vac/vdc, 50 to 60 Hz Optional 24 to 28 vac/vdc
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Performance Specifications
Operating range 0 to +55 C Calibration accuracy 0.1% of span, +/- LSD (whole digit) Sensor update rate 20 Hz, 50 milliseconds, channel 1
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F4 Hardware Architecture
Input to Output Isolation Minimum 500 Vac/Vdc between blocks
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Agency Approvals UL, c-UL 916 listed European CE conformity
User replaceable input and output modules European CE conformity EN , immunity standard EN , emission standard EN low-voltage directive, safety NEMA 4X, IP 65 front panel seal Use agency logos supplied on attached zip disk #1.
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Accurate Timing of Profiles
Real time clock +/- 92 seconds/month Lithium battery 7 year shelf life
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Software Architecture
Main Page Operations Page Profile Page Setup Page Factory Page
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Software Architecture
“Guided” setup & programming Guided configuration Presents a sequence of parameter choices needed to complete a functional configuration Full unabbreviated text Uses full text messages, not cryptic parameter and configuration names
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Software Architecture
Context sensitive help Toggle the “Information” key
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Programming An Autostart Step
Set F4 Controller to Start Profile at 4:30 AM on Monday
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Programming An Autostart Step
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Programming An Autostart Step
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Programming An Autostart Step
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Programming An Autostart Step
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Programming An Autostart Step
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Programming An Autostart Step
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Programming An Autostart Step
Use “i” Key for More Information
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Programming An Autostart Step
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Programming An Autostart Step
Save Change, Autostart Setup Complete
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F4 Software Architecture
Function Naming Optional, up to 10 Characters Better operator recognition Enter Alarm Name: Alarm 1 Adjusts Character Selects Character
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F4 Software Architecture
Pop Up Displays Lets the user know when the F4 software is storing changes in Non Volatile Memory Save Setup Changes or restore Values? Restore Save
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F4 Main Page Display key control parameters
Go to Operations Go to Setup Go to Factory Main Page Display key control parameters Up to 16 customer programmable control parameters Set points, alarms, errors, % power Profile operational information Inner loop set point (cascade control) Gateway to controller configuration
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F4 Operations Page Alarm set points Operations Page
Main Page____ >Go to Operations Go to Setup Go to Factory Operations Page Auto tune PID control parameter values Edit PID Alarm set points
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F4 Profiles Page Create profiles Edit profiles Delete profiles
Main Page____ Go to Operations >Go to Profiles Go to Setup Profile Page Create profiles Edit profiles Delete profiles Rename profiles Embedded Mil-Std 810
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F4 Set Up Page System Settings Inputs; Analog and Digital
Main Page____ Go to Operations >Go to Setup Go to Factory System Settings GSD, Clock, PID Units, F or C, Auto Tune SP, Sensor Failure, Open Loop, Power Out Action Inputs; Analog and Digital Outputs; Control, Digital, Alarm, Comms, Retrans Custom main page; Selections
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F4 Factory Page Set Lockout Diagnostics Calibration data
Main Page____ Go to Operations Go to Setup >Go to Factory Factory Page Set Lockout Change password Diagnostics Date code, software revisions, diagnostic tests Calibration data
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F4 Profile Operation Up to 40 flexible length profiles Optional naming
256 total steps (segments) Six step types Ramp Time/ Rate (single channel only) Soak, Auto Start, Jump, End
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F4 Profile Operation Wait For feature
Programmable in ramp/soak type steps Digital inputs configured as wait for events Named choices are displayed Analog inputs (1 - 3) Step time starts when Wait For is met
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F4 Profile Operation Event output feature
Programmable in ramp/soak type steps Digital outputs configured as events Named choices are displayed Manually adjustable Static set point mode or while profile is on hold As a selection for the main page
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F4 Profile Operation Guaranteed Soak feature
Programmable in ramp/soak type steps Guaranteed soak band set in the system menu Profile time pauses when process value goes outside of the soak band
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F4 Profile Operation Power outage recovery feature
Programmable in the system menu Power outage time Power outage action Continue profile Hold profile Terminate profile Reset profile Go to idle set point (maintain event outputs)
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F4 Ramping Control Operation
Heat and cool PID 5 PID sets per channel Profile step selectable Cascade operation Channel 1 Process or Deviation Input 1 = Inner Loop Input 3 = Outer Loop
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F4 Ramping Control Operation
Channel 2 humidity control Vaisala & Rotronic non-temperature compensated Wet /Dry bulb control Any sensor type Rotating process displays Set up menu choice Alternately display any or all of the three Analog input process values
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F4 Digital Input Operation
Four digital inputs Programmable wait for events Namable Front panel lockout Reset alarms Turn outputs OFF Start, pause or terminate a profile
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F4 Digital Output Operation
Eight Digital Outputs Programmable as event outputs, namable Manual or profile selectable Optional Function DO5 = Complementary Output Optional Function DO6 = Boost Heat Optional Function DO7 = Boost Cool Optional Function DO8 = Compressor Control
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F4 Digital Output Operation
Digital Output 5 Selection Complementary output Operates in conjunction with Channel 1 Control outputs Selectable to complement time proportioned outputs only Output 1A = ON/CLOSED DO5 = OFF
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F4 Digital Output Operation
Digital Output 6 Selection = Boost Heat On/Off control of auxiliary heat source Operates based on Channel 1 percent power demand Boost heat % power level Power level at which boost delay time starts 5% hysteresis Boost delay Minimum time that the boost power level is exceeded before boost is enabled
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F4 Digital Output Operation
Digital Output #6 Boost Heat 100 % Boost Percent Power = 85 % 85% Heat % Power 0 % Time in Seconds Boost Delay Time = 30 Seconds On Off Boost Heater
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F4 Digital Output Operation
Digital Output 7 Selection = Boost Cool On/Off control of auxiliary cool source Operates based on Channel 1 % power demand Boost cool % power level Power level at which boost delay time starts 5% hysteresis Boost delay Minimum time that the boost power level is exceeded before boost is enabled
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F4 Digital Output Operation
Digital Output 8 Selection = Compressor On/Off control of refrigerant compressor Operates based on Channel 1 percent power demand Compressor ON/Off percent power level 100% to -100 % Compressor OFF delay in seconds Cool power demand no longer exceeded for this time delay Compressor ON delay Delay in seconds before compressor will restart
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F4 Digital Output Operation
Compressor off % Power = 2 % Digital Output #8 100% Compressor on % Power = 0 % 2% 0 % Time in Seconds - 100% %Power Compressor On Delay = 45 Seconds On Off Compressor off Delay = 20 Seconds Compressor
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F4 Ramping Control Operation
Main Page Additional displayable functions when running a profile Current file, current step, step type Channel target set points, step time remaining Wait for status, event output status, event input status Last jump step, jump count 16 displayable parameters total
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Creating a Part Number - F4S
Single Channel Ramping Controller F4S X - X X X A - X X X X Power Supply RG Displays Custom Options Output 1A Language Option Output 1B English, German Spanish, French Auxiliary Input Auxiliary Retransmit
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Creating a Part Number - F4D
Dual Channel Ramping Controller F4D X - X X X A - X X X X Power Supply RG Displays Custom Options Output 1A Language Option Output 1B English, German Spanish, French Output 2A Output 2B Auxiliary Retransmit
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F4S and F4D Feature Summary
F4S single channel Single channel PID controller 1 universal analog input 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps F4D dual channel Dual channel PID controller 3 universal analog inputs 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps This will be 3 slides, see text attached and photo assignments attached.
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Reasons to Buy Usability High definition display Information key
Guided set up and programming This will be 3 slides, see text attached and photo assignments attached.
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Reasons to Buy Reliability ISO 9001 manufacturing Three year warranty
Year 2000 compliant This will be 3 slides, see text attached and photo assignments attached.
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Reasons to Buy Performance Availability Control accuracy
Extensive feature set Exhaustive life & qualification testing Availability 4 day lead-time
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Reasons to Buy Support Local sales specialists
Applications engineering support Rapid field returns department
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Series F4S and F4D 1/4 DIN Ramping Controllers
Use F4 photo on zip disk supplied. Main difference will be fitting it into the new template layout you develop. (logo is also on attached zip disk #1…logo usage info. Is also attached.)
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