1. The Compelling Solution . .
SMT Solution
2018/1/24
Cleo SMT Solution
vSkysoft Solution

2. Business Challenges Current Reality and Challenges
Customer Requirements:
Price
Quality
Delivery
Manufacturing Prowess:
Standardization
Overall Efficiency
Sustainable Growth
Market Demands:
Cost Reductions
Legal Litigations
Competitiveness
2018/1/24
Cleo SMT Solution

3. Industry Challenges Management Level Challenge
Conform to Customer Requirements & Expectations
Continous Improvement On OEE
Standardization of Processes
Real Time WIP Visualization
Machine Optimization
Shop-floor Transparency
Total Process Traceability
2018/1/24
Cleo SMT Solution

4. Industry Challenges Operational Challenge
Minimizing Material Set-Up Time and Production Change Over Time
Prevention of Running Production with Incorrect Parts
Unsafe handling of MSD (Moisture Sensitive Device)
Traceability, or Unusable Traceability Data
Line Stop Due to Part Shortages/Errors
High Cost of Documentation
Ensure the Process/Procedure/Working Instruction Implementation
2018/1/24
Cleo SMT Solution

5. is readily available for you! The Industry Focus Solution
2018/1/24
Cleo SMT Solution
is readily available for you!
The Industry Focus Solution
2018/1/24
Cleo SMT Solution 5
vSkysoft Solution

6. System Architecture
2018/1/24
Cleo SMT Solution

7. System Architecture MES Solution Enterprise Resource Planning System
Interface
Interface Integration: SECS/GEM, PV02,OPC,Modbus,Profitbus,S7
Production
Order Management
Planning
ERP interface
OEE
Management
Quality Control
Production Control
Delivery
Document
Control
Traceability
SPC
Workplans
Recipe
Management
Maintenance
Process
Control
DOE for PV
2018/1/24
Cleo SMT Solution

8. Cleo SMT Solution Database Business Intelligence Material Management
Verification
Machine Performance
Material Management
Traceability
2018/1/24
Cleo SMT Solution

9. Cleo SMT Solution
We provide Total Manufacturing Information Supply Chain
Material warehouse
Production
Packing shipping
Material Registration
Stock location control
IQC
FIFO
Material kitting
Stocktaking
Dry storage
Dry/Bake Oven
Verification
Traceability
Assembly
Testing
Repair
Quality Control
WIP
Work order control
Monitoring
Packing
Delivery
Marking
Delivery
2018/1/24
Cleo SMT Solution

10. Work Order Management ERP MES
Production Orders are downloaded from ERP to vSkysoft Planning Board through our standard Interface Map. These orders are then being released to the respective scheduled Line for production. Once the work order has started for production, system will start capturing process & production information in real time. These information can then be sent to the ERP system in batches with defined frequency. System supports manual entry of work order as well.
ERP
MES
2018/1/24
Cleo SMT Solution

11. Material Management ERP
vSkysoft supports Material registration, IQC, Stock In, Stock Out, Location Control etc for total WIP visibility. It can be interfaced with the respective ERP’s to enhance their Inventory status end to end from Raw Material or Finished Goods.
Registration
IQC
Stock In
Stock Out
ERP
2018/1/24
Cleo SMT Solution

12. Process Management Shop-floor Intelligence & Data Collections
Real time machine Data Collection
Material Verification
Material Traceability
Client
2018/1/24
Cleo SMT Solution

13. Process Management Process Management（PTH）Data Collections
Enforce Route
Assembly
Test and Repair
Quality Check
Packing
Shipping
Repair
Manual Assembly
Visual Inspection
Test
Box Build
Quality Check
Packing
Shipping
2018/1/24
Cleo SMT Solution

14. Business Intelligence
Production information are captured and processed in Real Time. These intelligences are readily available for display via Web Report and Dashboard.
Production Report and Dashboard
Quality Report and Dashboard
Traceability Report
KPI Report
2018/1/24
Cleo SMT Solution

15. Material Management Material Registration
Support 1D Scanner or 2D Camera
Camera could capture all the reel information in one second
Unique ID link with reel information
(Part Number, Lot Number, Quantity etc.)
2018/1/24
Cleo SMT Solution

16. Material Management Material IQC Material IQC at Receiving & Loading
AQL :- Full Check，Sampling，Exempt
Result :- Accept，Reject，Pending
Provides LCR Measurement
Provides Body Mark Checking
2018/1/24
Cleo SMT Solution

17. Material Management Material Stock In Dynamic Location Fixed Location
Location Capacity
Support PDA and Scanner
2018/1/24
Cleo SMT Solution

18. Material Management Material Stock Out
Material issue based on work order
Support JIT Delivery
Material Verification
Lot Control
FIFO Control
2018/1/24
Cleo SMT Solution

19. Machine Interface
Machine Host interface（Panasonic，FUJI，Yamaha，Siemens，JUKI etc.）guarantees accurate machines data are captured in Real Time.
vSkysoft Supports SPI and AOI (Omron, TRI) Host Interface for Real Time Test Data capture as well.
Machine performance
Feeder Performance
2018/1/24
Cleo SMT Solution

20. Feeder Maintenance
Feeder Data are automatically processed and kept in our Data Depository Server. These data can be maintained base on
Days
Pickups
Pickup rate
2018/1/24
Cleo SMT Solution

21. Materials Verification
Prior to production, material MUST be verified against Program or BOM, otherwise machine or conveyor will be stopped.
Client PC
Support Alternative Parts
Support Block Reels
Support MSD
PDA Client
2018/1/24
Cleo SMT Solution

22. MSD Control
For MSD component, System record the open seal time automatically
For those MSD component not expired, could be stored in Dry storage
For those already expired component, must return to Dry Oven for baking
2018/1/24
Cleo SMT Solution

23. Process Traceability
Production & Process information are readily available for traceability purpose down to the component level
Work Order Level
Single PCB Level
Support Panel and Block Traceability
2018/1/24
Cleo SMT Solution

24. Manual Assembly Manual Assembly supports:
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Manual Assembly supports:
Record or verify correct material
Record the WIP information
Check Previous Route is Correct
2018/1/24
Cleo SMT Solution

25. Visual Inspection Visual Inspection supports: Result recording
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Visual Inspection supports:
Result recording
WIP recording
Repairs / Reworks
Route sequence validations
2018/1/24
Cleo SMT Solution

26. Box Build Box Build supports:
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Box Build supports:
Recording the relationship between Main and Attached Parts
Attached parts verifications
Recording of WIP information
Route sequence validations
2018/1/24
Cleo SMT Solution

27. Testing Test supports: Recording of test result Fault alert for Repair
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Test supports:
Recording of test result
Fault alert for Repair
Recording of WIP information
Route sequence validations
2018/1/24
Cleo SMT Solution

28. Repair Repair supports: Recording of Results Analysis reporting
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Repair supports:
Recording of Results
Analysis reporting
Recording of WIP information
Route sequence validations
2018/1/24
Cleo SMT Solution

29. Quality Control Quality Control supports:
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Quality Control supports:
AQL : Full Check，Sampling， Exemption
Result : Accept，Reject，Pending
Recording of WIP information
Route sequence validations
2018/1/24
Cleo SMT Solution

30. Packing Packing supports: Recording of Packing parts
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Packing supports:
Recording of Packing parts
Parts verifications
Recording of WIP information
Route sequence validations
Box label printing
2018/1/24
Cleo SMT Solution

31. Shipping Shipping supports: Recording of Shipping info
Manual Assembly
Visual Inspection
Box Build
Test
Quality Check
Packing
Shipping
Repair
Shipping supports:
Recording of Shipping info
Carton and Palletizing
Recording of WIP information
Route sequence validations
Print of shipping labels
2018/1/24
Cleo SMT Solution

32. Value Propositions
Improve Inventory Turn, Streamline Operations, Improve Efficiency
Reduce Setup / Change-Over time, Improve Change-Over Efficiency
Real time Monitoring of machine performance, Improve Line Utilization
Material Verification, prevent Erroneous Placement
Strict Route Control, Completely Traceability
Total Shop-Floor Visibility & Transparency
Process Standardization
Profit Maximization
2018/1/24
Cleo SMT Solution