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April 13, 2017.

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Presentation on theme: "April 13, 2017."— Presentation transcript:

1 April 13, 2017

2 MFX Industrial Facility

3 Our History 2015 2004 Regular supply to the Pre-salt area (Lula & Libra Fields) for 2,500 mts water-depth First umbilical manufactured under new plant 2013 2002 Supply of power cable and electric- optical umbilical New facility plant at Aratu bay - Brazil 2011 1999 Plant upgraded to 300 km annual capacity 2,000 mts water-depth umbilical supplied to Roncador/Brazil 2010 1997 Power cable and steel tube umbilical qualification Family second generation takes control 2009 1982 Beginning of supplying in the Pre-salt Brazilian area First umbilical 2007 Plant reaches 150 km annual production

4 MFX snap shot Brazilian private owned Company
Umbilical systems and associated services provider 35 years supplying to the offshore Oil & Gas industry 300 employees Installed capacity of 400 km/year Estimated gross sales of USD 70 million Over 2.5 million meters of umbilicais manufactured First umbilical supplied to the Pre-salt area (Lula & Libra Fields)

5 Main Customers Approved Vendor Listed

6 Financial Picture US$ in million

7 Sales and Capacity km

8 Investment Plan 2016 – 2019 Capex 300 tons reels
Equipment for reels transportation and loading to barges Basket for umbilical storage Processing and manufacturing equipment for capacity increase Debottlenecking equipment New products (steel tube/reinforced thermoplastic pipe - RTP/flying leads) Pier expansion Collapse and Cold Bend Test Equipments for Hoses Recruiting, training and development of our people Managing systems optimization(Lean Manufacturing, ERP)

9 Product Portfolio - Offshore
Production Umbilicals MFX develops and provides products and solutions in various configuration for water-depth up to m. Integrated Power Umbilical Optical Umbilical Electro-Hydraulic Umbilical Electro-Optical Umbilical Steel Tube Umbilical

10 Product Portfolio - Offshore
Intervention & Workover Control System Umbilicals (IWOCS) MFX develops and provides products and solutions in various configuration for water-depth up to m. BOP Umbilical IWOCS Umbilical Injection Umbilical

11 Product Portfolio Accessories & Equipments
MFX develops, designs accessories and provide subsea equipment in partnership with other companies. SUTA (Subsea Umbilical Termination Assembly) TUTU (Topside Umbilical Termination Unit) Reeler HPU (Hydraulic Pump Unit) Cobra Head and Stabplate

12 Product Portfolio Flying Lead System
MFX and FSP (Norwegian Company) are working together to design and supply Flying Lead Systems, to be manufactured in Brazil, with local content of at least 70%. The objective with the MFX and FSP collaboration is to become a qualified contractor in a long term perspective of complete Flying Lead Systems for the Brazilian and the Global market. MFX/FSP and Shell have a signed agreement (MoU) to be together in a Flying Lead System development looking for feeding market demand, worldwide basis. Families: Hydraulic flying lead system; Integrated electrical/optical/hydraulic jumper solution; Process jumpers (up to 2”) for gas lift, methanol and other applications.

13 Flying Lead Arrangement
Product Portfolio Flying Lead System Assembly test and shipment frame ODIN Cobrahead Deployment Frame Flying Lead Arrangement

14 Thermoplastic Hoses Inner Diameter from 3/16” up to 1-1/4” with working pressure of 5.000, and psi psi working pressure for inner diameters of 3/8” and 1/2” Temperature between – 40 oC and +130 oC Special High Collapse Resistant Hoses (HCR) 1.1/4” 10ksi (27,5ksi BP) 1” 10ksi (27,5ksi BP) ½” 15ksi (30ksi BP) Under Development 1.1/2” 5ksi Hydraulic 1.1/2” HCR 5ksi 1.1/4” HCR 10ksi (30 ksi Burst) 2” HCR 5ksi 1/4“ 20ksi

15 Manufacturing Capabilities
MFX is capable to provide umbilicals with the following characteristics: Maximum OD: 300mm (limited by armouring machine) Operation water depth: 3,000m Working temperature: -40° to 130 °C Maximum continuous length: to be consulted depending on umbilical configuration. Service life: up to 50 years

16 Steel Tube Inner Diameter from 3/8” up to 2” with working pressure of up to psi High working temperature High chemical compatibility Negligible permeability and volumetric expansion

17 Product Portfolio - Onshore
Reinforced Thermoplastic Pipes - RTP Competitive alternative for oil, gas and water transportation to replace the carbon steel pipe under sour service conditions Size: 1-1/2”, 2”, 3”, 4” and 6” internal diameter Working pressure: 1.500psi, 3.000psi and 5.000psi Design temperature: up to 120°C Service condition: sweet and sour (H2S) Outer Sheath color: white or black (UV Protection) Service life: 20 years Fiber reinforced Steel reinforced

18 Engineering Staff and Structure
Project Management Office Structural Engineering Electrical Systems Mechanical Engineering Technical Drawing and Documentation

19 Umbilical Structural Analysis
Fatigue* Extreme global* Local stress* Installation* Interference* VIV – Vortex-Induced Vibration DeepC-Riflex (DNV) * Orcaflex (ORCINA) Umbilicad (Ultra Deep) * Helica (DNV) * U-FLEX (MARINTEK) Shear 7 (MIT) * in house

20 Electrical Engineering
Low and medium tension electrical cables project development Optical cables project development Specification and analysis of optical and electrical connectors and accessories Thermal and electromagnetics simulations and analysis - Flux 2D Software Qualified Splices for power cables Standards API 17E, ISO , IEC /2, IEC 60228, ITU-G, NBR and Customer Specifications Partners Fundação Coppetec – Hydrostatic test performer INATEL – Development of tests methodology for telecommunications UNIFEI – Impulse test followed by voltage test IPT – Electrical parameters definition ITEN – Ozone resistance test for HEPR Brugg – Optical qualification tests performer

21 Electrical Engineering
Signal Cables: from 2,5mm² up to 16mm² and from 0.6/1 (1,2kV) up to 1.8/3 (3,6kV) Power Cables: from 16mm² up to 500mm² and from 6/10 (12 kV) up to 18/30 (36 kV) Optical Fiber Cables: Single Mode and Multi Mode fibers using stainless steel lose, cooper and PBT polymeric tubes

22 Mechanical Engineering
Standards for Hose Qualification API 17E ISO Customer Technical Specifications Qualification Tests Visual and Dimensional checks Change in length test Leakage test Burst Volumetric expansion Permeability Impulse Aging Characterization Proof Test Characterization Flow Test Collapse Test Cold bending Test

23 Umbilical Qualification Program
Umbilical qualification tests are performed in house for dynamic and static application. References: API 17 E , Second Edition ISO , Second Edition, 2009 Client specification Test Benches: 01 Installation Cyclic Bending (wheel radius: 1.0m, 1.5m and 3.0m) 02 Tensile Test on Bending Jig (wheel radius: 1.0m, 1.5m and 3.0m) 04 Service Cyclic Bending and Dynamic Tension-to-tension (load capacity: 150ton, 350ton and 600ton) 02 Tensile and Collapse and Radial Mechanical Compression (load capacity: 400ton) 01 Impact Test

24 Raw Materials Suppliers
Power, Signal and Optical Cables Polyurethane Steel Carcass Nylon and PVDF / Poliethylene Electrical Connectors Aramid Steel Tube Galvanized Steel Wire

25 Services MFX has experienced team to supervise and perform technical services in field. Power cable splices Optical Fiber Cable splices Supervision of Umbilical Installation Umbilical Outer sheath repair Umbilical repair and/or splice Umbilical upgrade Hydrostatic & Flushing tests Flying Lead System Integration Free issued (by client) equipments integration Reels rental Storage and Mainentance of Umbilicals RTP installation

26 Brazilian market shipment (by barge – reels w/ 300tf/each).
Logistics MFX has a private quay capable to ship the products by ocean worldwide. MFX is capable to ship the products using standard containers (cheapest modal) for short length umbilicals, IWOCS umbilicals (small MBR), accessories and spare parts. Breakbulk cargo for longer and heavier umbilicals. Brazilian market shipment (by barge – reels w/ 300tf/each).

27 THANK YOU!


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