1. Stationary Spraying System
AED 600 ST
Stationary Spraying System

2. AED 600 ST Stationary Spray Equipment
Fully integrated stationary spray system with spray ware and software
Modular building blocks allowing easy extension and adaptation
Typically for use on small to medium forging presses (including transfer beams)
Can be used on hammers
Used on “simple” dies without deep cavities
Can also be adapted to small robots max. 4 (possibly 6) nozzles
Modular manifold assembly to distribute process lubricant and spray/blow air.

3. AED 600 ST Stationary Spray Equipment
Spray Technology:
AED 600 ST nozzles for blowing and spraying
AED 600 ST nozzles can be adapted for high duty blowing
System is based on membrane concept
Less wear, less mechanical components, no piston and spring.
AED 600 ST spray head can be extended with a coaxial hose to connect to a Deltaforge® orifice.
AED 600 ST lubricant and water flow adjustable by metering screw.

4. AED 600 ST Stationary Spray Equipment
Spray Technology:
Deltaforge® spray orifices made from PTFE
Externally atomised
Highly efficient cooling and film formation
No blocking of nozzles
Squeezed stainless steel tube spray orifice for power blowing

5. AED 600 ST Stationary Spray Equipment Installation Example

6. AED 600 scope of supply Spray tool DF15 including nozzles
Connection to robot control
Spray tool DF15
including nozzles
electrical terminal box
(to be connected with robot control)
Possibility to connect to
a closed circular pipeline
Metering screws to adjust
Lube and water flow
Lubricant 2 (e.g water)
Lubricant 1
Air
Nozzle holder DF15
(alternatively to spray tool)
Supply hoses
Membrane

7. AED 600 ST Stationary Spray Equipment
Benefits
Moderate cost for automation
>> Fast ROI for small and medium size presses
Modular system – high flexibility
Can be extended/changed/modified at any time
>>Very cost efficient
Best spray technology
>>Efficient cooling and lubricant application
>>Low lubricant consumption
>>Good die life

8. AED 600 ST Stationary Spray Equipment
Lubricant mixing and supply systems
DAG 181 S 70
DAG 181 S 200
DAG 183 BMS (Batch Mixing & Supply system)
Lubricant Mixing Supply system (DAG 181) can be controlled from the DAG 600 control panel
DAG 183 BMS can control a number of DAG 600 M3 units

9. AED 600 ST Stationary Spray Equipment
Alternatives for
Individual supply of water and lubricant
Control of water and lubricant by zones
DAG® 2020L

10. AED 600 ST Stationary Spray Equipment
Alternatives for
Individual supply of water and lubricant
Control of water and lubricant by zones
DAG® 2020R
Deltaforge® DMT