1. avia ashok leyland
Company presentation
March 2011
A sense of freedom

2. Avia Ashok Leyland Avia – 90 years of experience
Originally Aircraft manufacturer converted into Hi-Tech Medium Class Truck producer
Czech company with long history
Based in Prague, Czech Republic
Global market presence
21 Markets
3 Continents
March 2011
A sense of freedom

3. Avia Ashok Leyland Environmental friendly Hi-Tech implementation
Truck manufacturing
Medium Class Truck (N2)
GVW range 6 – 12 ton
Bus business
Midi-bus segment
Avia chassis with cab underbody supply
Electric Truck business
Battery powered Midi-truck
Avia chassis-cab supply
A sense of freedom
March 2011
A sense of freedom

4. Thirukumaran Kandasami Ramadurai Narayanasami
Avia Ashok Leyland
Avia Team
Marcus Pauels
COO
Radim Paiger
Sales
Michal Bačkovský
Marketing
Thirukumaran Kandasami
R&D
Vít Šubert HR
Tomáš Jiřička
CFO
Ramadurai Narayanasami
Purchase & Logistic
Jaroslav Hanzal
Quality
Petr Znamenáček
Production
March 2011
A sense of freedom

5. MANufacturing & technology
Environmental responsibility
MANufacturing & technology
March 2011
A sense of freedom

6. Cab production Unique cab protection technology
Sheet-metal parts zinc-coated (both sides)
Electro coating
Primer painting
TopCoat painting
The only Truck manufacturer with fully zinc-coated cab
8 years warranty against cab rusting through
Environmental friendly manufacturing process
Water-born paintings
Material for EC without lead (Pb)
Focus on anti-rust protection
March 2011
A sense of freedom

7. Avia Production plant Based in Letňany, Prague 1999/2000 2006
Approx 80 million US dollars invested
New paintshop & cab assembly line
Semi-automatic welding line
2006
Modernisation of chassis assembly line
Implementation of ISO system
Quality management system
ISO/TS 16949:2009
ISO 9001:2008
ISO 14001:2004
March 2011
A sense of freedom

8. Welding shop 4 900 m2 area 6 Cabs (BIW) / 1 hour capacity Spot welding
Main welding line & Door welding line
Chowel welding machines (Korea)
Attachment bolts & nuts welding
MAG electrode welding
Welding boxes
BIW, Sub-assy, locksmith
March 2011
A sense of freedom

9. Painting shop Technology by Eisenmann (2000) Pre-treatment by Henkel
EC by PPG Company (POWERCRON 6200 w/o lead - Pb)
4 000 x x mm max dimension
400 kg max weight (SKID-frame incl.)
24 micro-meter EC paint average thickness
4 skids / 1 hour (8 Avia Cab / 1 hour)
180° Celsius
Sealing & Under Body Sealing
Primer
TopCoat
EC, Water-born paintings
March 2011
A sense of freedom

10. Cab trimming 40 Avia cabs / 8 hours capacity 2 890 m2 area
Closed eliptic assy line 58 x 15 m
Floor chain conveyer
Preparation working places
Crane rail for cabs transfer to vehicle assembly line
Close elliptic line
March 2011
A sense of freedom

11. Chassis assy line 40 chasis / 8 hours capacity 3 500 m2 area
Preparation working places
18 tact place open line
95 m lenght
Floor chain conveyer
VLT roller brake test station
Alignment of wheels measuring
Wabco ABS tests
Open line
March 2011
A sense of freedom

12. Vehicle final line 20 vehicles / 8 hour capacity 2 415 m2 area
Preparation working places
Washing & Drying box
Painting box
Final chassis treatment
Final assy operations (mudguards, side underrun protections etc.)
Wax protection
Floor conveyer
PDI
Finalisation of the truck
March 2011
A sense of freedom

13. Sustainable developement responsibility
Avia Ashok Leyland
Sustainable developement responsibility
March 2011
A sense of freedom