1. Implementation Challenges & Solutions
Track & Trace
Implementation Challenges & Solutions
Sourabh Shetty
Business Development - East Europe & CIS
Phone:
Your Global Partner for Manufacturing, Packaging and R&D Solutions

2. Presentation Pointers
ACG group at a glance.
Challenges for Track & Trace Project.
Project Life cycle.
ACGI Solutions & Innovations for Track & Trace.
Why ACGI as the Technology Partner?

3. COMPANY PROFILE Multi – Faceted Global Group
Over 5 decades of dedication
And expertise in Pharma and Packaging industry.
Multi – Faceted Global Group
Serving the pharmaceutical industry for over 55 years
Having 15 world-class factory locations manufacturing hard gelatin capsules, encapsulation & tabletting equipment, barrier packaging films, blister – cartoning lines and end-of-line solutions, and camera inspection systems

4. ACG VALUE CHAIN
ACG-APT

5. GLOBAL PRESENCE OF ACG
UNITED KINGDOM
CROATIA
UNITED STATES
CHINA
INDIA
THAILAND
INDONESIA
BRAZIL
PHYSICAL PRESENCE IN 8 COUNTRIES | 100+ AGENTS | SERVING MORE THAN 100 COUNTRIES
07 GLOBAL PRESENCE

7. ACG INSPECTION IN TRACK AND TRACE END TO END SOLUTION PROVIDER
Sr. No
Points
Units 1
Total no. of instances worldwide
700 + 2
Total no. of Customers
139 + 3
No. of countries
16 + 4
No. of lines installed out of India
50 +
various countries like
USA, Brazil, UK, Turkey, Jordan, Saudi Arabia, UAE, Indonesia, Bangladesh

8. Configurable for Multiple Country Regulations
Key Highlights
India
China
Saudi Arabia
Jordan
Brazil
Europe
USA
Regulatory Board
DGFT
CFDA
SFDA
JFDSA
ANVISA
EFPIA
HDMA/HDA
GS1 compliance
GS1 -
ACG Inspection
Verif-i
India DGFT
Europe
China SFDA
South Korea KNIH
Brazil ANVISA
USA HDMA
Turkey
Saudi Arabia SFDA

9. Challenges for Track & Trace Projects
External
Internal
Design, implementation and ongoing costs.
Integration with existing systems.
Definition of system architecture .
Available Qualified Employees .
Identification of Contractors/Suppliers .
Lack of standard system architecture.
Lack of clear standards for inter-operable data exchange.
Lack of clear regulatory requirements.
High cost of system components like software, hardware and services.

10. Implementation Challenges
Understanding the Regulation
Selecting the right Track and Trace partner
Managing Master Data
Scalable Solution
Cost for Implementation (Time, Money and Resources)
Selecting right solution for each packaging line
Modification in Machinery in packaging lines
Managing the project execution
Not enough space on the line
Not enough space on products for printing
Artwork change impact
Rejection and reconciliation
Impact on Productivity

11. Meeting the Challenges
Understand the purpose - define clear objectives
Collaborate with stakeholders
Identify, then avoid the traps
Produce detailed requirements
Set realistic timelines – then monitor them
Base solutions on global standards
Pilot, phase deployment & ramp up
Stabilise, then leverage

12. Track & Trace Implementation Timeline#
Activity
Time required 1
URS (User Requirement Specification) formation
1-2months 2
Supplier Evaluation
1-2 months 3
Ordering Process
1 month 4
Setting up IT Infrastructure 5
Manufacturing lead time & FAT
2-3 months 6
Delivery of Equipment 7
Installation & Commissioning
15-20 days 8
Training to the team
4-5 days. 9
Actual batch production trial (depends on batch size)
7-10 days 10
Serialized batch to hit market
3-4 months
Total Time for Compliance
12 – 15 months

13. ACGI Modular Solutions

14. Fully Manual Serialization And Aggregation
Fully Manual serialization and Aggregation solution
Fully Manual Serialization And Aggregation
Pallet Aggregation
Scanner based Aggregation
Offline Serialization for Labels
Offline Carton Serialization

15. SEMI AUTOMATIC SERIALIZATION AND AGGREGATION
On-line Carton Serialization
Scanner Base Aggregation
Semi-Automated Aggregation
Pallet Aggregation

16. Fully Automatic Carton Line
Online Carton Serialization
Online Carton Aggregation
Pallet Aggregation

17. Fully Automatic Bottle Line
Online Bottle Aggregation
Pallet Aggregation
Online Bottle Serialization

18. Communication With Cloud Systems

19. ACGi Innovations in Track and Trace
Our equipment is known for its aesthetics and safety.
ENSURA Combo Check weigher
CPIR-XL
CPIR NANO
Length- 600mm
VOYAGER
Kiosk for Aggregation
HAWKEYE
Autofocus Collation unit
NAVSTAR

20. 3rd Party Software Solution Partners
Some Of Our Prominent Hardware Partners

21. Solution Overview Fully integrated global serialization solution
Customized solutions for different types of packaging lines
Integration with various third party environments
Value centric approach
Domain expertise
Exacting standards

22. Key Global References

23. Thank You !