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MINISCAN IR VISION Top Performer in Portable Fuel Analysis

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Presentation on theme: "MINISCAN IR VISION Top Performer in Portable Fuel Analysis"— Presentation transcript:

1 MINISCAN IR VISION Top Performer in Portable Fuel Analysis
CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

2 Agenda MINISCAN IR Vision Principle Measurement
Concentration Measurement Property Prediction IR Vision Technical Specs and Features Adulteration Detection Applications CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

3 MINISCAN IR VISION Principle
CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

4 Technical Background Spectroscopy RECAP Lambert Beer
Scanning Techniques FTIR Principle on IR Vision Methods Direct K-Matrix Chemometrics / PLS Recap of the IRX/IRV spectroscopy, terminology etc. FOCUS on IR CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

5 Spectroscopy - BASICS Lambert-Beer‘s Law: 𝐼 0 𝐼 1 𝑑 ln 𝐼 = 0 𝑙 𝛼∙𝑐∙𝑑𝑥
Transmission (%): 𝑇= 𝐼 1 𝐼 0 = 10 −𝐴 Each electronic transition in a molecule absorbs radiation of a distinct energy! Absorbance: 𝐴=−𝑙𝑜𝑔 𝐼 1 𝐼 0 =𝑙𝑜𝑔 𝐼 0 𝐼 1 =−𝜀∙𝑐∙𝑙 e = extinction coefficient (α/ln10), c = concentration of sample, l = path length CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

6 Scanning Techniques Prisms (UV/VIS) Filters Grating FTIR
How to get Absorbance vs Energy (Energy Dispersion) Prisms (UV/VIS) Filters Grating FTIR Quantum Cascade Lasers CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

7 FTIR Principle of IR Vision
300 35 I 1 IR Source ~1000°C Sample cells Reference fixed mirror collimating Scanning CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

8 FTIR Principle of IR Vision
Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

9 FTIR Principle of IR Vision
Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

10 FTIR Principle of IR Vision
1. Reference Measurement Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

11 FTIR Principle of IR Vision
2. Standard Measurement Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

12 FTIR Principle of IR Vision
3. Low Abundant Meas. Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

13 MINISCAN IR VISION Measurement
CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

14 IR Vision Measuring Methods
In the IR VISION a method is some piece of algorithm that gets some result out of the raw data (i.e. the IR spectrum) or some pre-processed data. The instrument differentiates between different types of methods: Method Corresponding Parameters Corresponding Calibration Procedure Direct FAME, EHN, …. A defined component peak or peak area K-Matrix Benzene, Ethanol, … Base spectrum of the component in a typical matrix Arithmetic AKI (RON+MON/2), … Calculated from results of other parameters PLS (Prediction) RON, MON, T50, … Fuel groups and trained PLS vectors CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

15 Direct Method S IR Spectrum Height over base line Area of peak Abs
[cm-1] Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

16 K-Matrix Sum of individual spectra (ETBE, Ethanol, Benzene etc.) fit into sample spectra Abs IR Spectrum S [cm-1] Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

17 Chemometrics (PLS) S PLS Model IR Spectrum RON
Multivariate Quantitative Analysis  Abs S IR Spectrum S [cm-1] Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

18 Chemometrics PLS Model
Correlate to the RON with peak height of an unknown sample RON S PLS Model 92,5 Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

19 Some Parameters Determined w/ PLS
Research Octane Number (RON) Motor Octane Number (MON) Distillation properties: IBP, T10%, T50%, T90%, FBP, E200°C, E300°C Driveability Index Vapor Pressure Flash Point Smoke Point CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

20 MINISCAN IR VISION Top Performer in Portable Fuel Analysis
CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

21 MINISCAN IR Vision Completely portable high speed FTIR spectrometer
Models for Gasoline, Diesel, Jet Preconfigured for fully automatic analysis of >100 fuel parameters 2+1 Cell design, laser regulated Resolution: 3.8 cm-1 Temperature regulated for optimum measurement stability Built-in Density Meter Results within minutes International Standards & Practices ASTM D5845, D6277, D7777, D7806, E1655, EN238, EN14078 CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

22 MINISCAN IR Vision Models
Gasoline (Model IRG-Vision) Gasoline Parameters Diesel (Model IRD-Vision) Diesel Parameters PRO (Model IRP-Vision) Gasoline Parameters Diesel Parameters Jet Fuel Parameters  Upgrade from dedicated to professional model possible! CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

23 IR Vision: Key Improvements
INTERFACE 10“ high resolution, capacitive touch screen 10 times faster response Home button Call home – remote SUPPORT Update via TCP/IP/Internet (add to USB) BACKUP via Network (service only) Massive MORE MEMORY for measurements 1/3rd better signal to noise ratio (better signal control) Full COMPATIBILITY of same DB Tool for IRX/V V1.12/V2.0 Fuel Group Data (Correlation Calibration) CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

24 Quality Focus Filling: Robust, piston based filling system, temperature regulated Lubrication: Central Lubrication System Filter: Cleanable, reuseable CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

25 Technology Focus Temperature regulation (thermoelectric) of filler, cell and density meter Mirror alignment: self aligning, automatically adjustable Beam splitter: Real Ge-coated KBr, better transmission Resolution: 3.8 cm-1, ~20% better than competition CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

26 Technology Focus ADC Converter: 24 bit ADC
Database: Relational; every parameter can be trained with specific sample groups, independent of other parameters PLS method Complete spectrum evaluated rather than specific “peaks” Invariant to peak shifts Flexibility: New peaks (of e.g. additives) readily incorporated in method CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

27 Feature Focus Touchscreen: Biggest, 10“
Convenience: Network connection, Upgrades Software: Dedicated software for programming new methods and DB merge Spectral distance: Capable to calculate spectral distance between multiple spectra directly on the results screen Backup: Full backup via USB, network or internet Cells: 3 cells (2 + one reference) CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

28 Better Signal Use of KBr Beam Splitter Pyrosensor Temperature control
Transmission KBr ZnSe Range 40,000 – 400 cm-1 20,000 – 450 cm-1 1mm 97.5% 65.0% 2mm 95.1% 42.3% Better Signal Use of KBr Beam Splitter Pyrosensor Optimized electronics Advanced noise filter algorithms Temperature control Hot IR lamp Cool sensor Stable sample temp. cm-1 CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

29 Comparison: IR VISION vs. IRXpert
Instrument Performance Fast processor for improved calculation speed of results and method training „All method“ training within min. Outdated. „All method“ training: 1-2h Remote access and „Call Home“ functionality Data Transfer (FTP) Remote support via VPN. Access. Anywhere. Anytime. Limited possibility. CE Certificate Compliant to latest and strictest standards, individually EN tested Standard CE tests Touchscreen 10“ 8“ Results Database results results S/N ratio Improved (30% better S/N ratio) - Housing Robust, durability proven and tested Vision platform design Xpert GF plastic front CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

30 Comparison: IR VISION vs. IRXpert
Ease of use Very much improved through speed and TS performance - Maintenance / Serviceability (Optional accessory) Fast spectrometer evacuation and flushing w/ vacuum pump in case of CO2 warning; offer to service analyzer 1x per year Not available PC Software PC tool for DB optimisation and method development; customer support tool Available CARE Packages and Ticketing Comprehensive support package for remote support, training and backup Priority service directly by Grabner Instruments Remote DB optimization CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

31 VISION differentiators
Highest Precision Full spectrum PLS analysis using superior processing power Optical Resolution of 3.8cm-1 Improved S/N ratio Ge-coated KBr beam splitter Thermoelectric regulation of filling, density and IR cell temperature Widest application range 2+1 wedged cell design with different pathlengths for different applications Simple & Flexible 10” fast responding touch screen Large buttons, self explaining Menu Navigation same as on IRXpert Robustness and Durability Self aligning mirror system Vision housing tested for durability and robustness (e.g. 10g shock tests) CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

32 VISION differentiators
PC Software for PLS optimization Data visualization and fuel data base creation Combination or segregation of fuel databases Statistical tools: PLS, principal component analysis, cluster analysis State of the art electronics Industry proven 10” Touchscreen Intel® PC 24 bit ADC Best in Class Engineering Bubble free, full-metal filling system Allows widest real physical V/L range Latest CE standards Downwards compatible to the MINISCAN IRXpert Includes all measuring methods and fuel groups of the IRXpert Total connectivity Access. Anywhere. Anytime. Through unique Server-Client Architecture FTP Access for LIMS CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

33 Adulteration Detection A multi-indicator approach
MINISCAN IR Vision Adulteration Detection A multi-indicator approach CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

34 Measureable effects of adulteration
If Diesel or Kerosene is mixed into Gasoline, the … … Gasoline Density is increased Motor gasoline: – 0.79 g/cm3 Kerosene: – 0.84 g/cm3 Diesel: – 0.92 g/cm3 … Gasoline Octane rating is decreased If Diesel or Kerosene is mixed into Gasoline, the … … Gasoline Volatility is decreased: Vapor pressure is reduced Distillation curve is steeper Distillation Sample MON RON d(MON) d(RON) Base Petrol 83.6 95.7 - +5% vol Kerosene 82.5 94.0 0.9 1.7 +10% vol Kerosene 81.2 91.8 2.4 3.9 86.5 96.6 +5% vol Diesel 86.0 95.8 0.5 0.8 +10% vol Diesel 84.4 93.7 2.1 2.9 VP CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

35 Measureable effects of adulteration
If Kerosene is mixed into Gasoline, the … … Aromatics and Olefins content decreases … TAME and Benzene content usually decreases … Naphthalenes and Paraffins increased This results from the different composition of Gasoline and Jet Other possible indicators for adulteration can be that e.g. the Ethanol content in Gasoline or the FAME content in Diesel does not conform to specifications. Ethanol content in Gasoline is reduced in adulterated samples Example: Govermental requirements require that fuel producers add 10% Ethanol to their gasoline. A test on an adulterated sample may show only 7% Ethanol content. FAME content in Diesel is reduced in adulterated samples Example: Austria mandates to add 7% FAME to Diesel. A test on Diesel contaminated with Jet Fuel revealed that the sample contained only 5% FAME. Composition by chemical family (%vol) Fuels Paraff. Napht. Olefins Aromat. Gasoline 40 – 65 0 – 5 0 – 20 15 – 45 Kerosene 50 – 65 20 – 30 CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

36 Optical Aduleration Detection
When adulterants are mixed into gasoline the absorption bands can combine in three different ways: Clearly isolated bands result in isolated bands again Bands close to each other result in bands with shoulders Bands at the same wavenumber result in one combined band (detection of adulterant hardly possible) Isolated Bands Band with Shoulder One Combined Band 800 Wavenumber [cm-1] 1200 1300 800 Wavenumber [cm-1] 1200 1300 800 Wavenumber [cm-1] 1200 1300

37 Optical Detection Examples
The following two charts show a band and a shoulder as they may occur in real gasoline samples. Band: sec-Butylacetate Shoulder: o-Methylaniline 1621 0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 1550 1570 Wavenumber [cm-1] 1670 1690 1744 0,01 0,02 0,03 0,04 0,06 0,07 0,08 0,09 1650 1770 1790 sec –Butylacetate band o-Methylaniline shoulder

38 Optical Detection Examples
Gasoline (magenta) adulterated with sec-Butylacetate (orange) Step 1: Examine spectrum if any bands or shoulders occur at the indicated wavenumbers. Result 1: Band found at , shoulder found at The gasoline is adulterated with sec-Butylacetate.

39 Optical Detection Examples
Gasoline (green) adulterated with o-Methylaniline (magenta) Step 1: Examine spectrum if any bands or shoulders occur at the indicated wavenumbers. Result 1: Shoulders found at and The shoulder at is vague. The adulterant o-Methylaniline may be present but the result is uncertain. [Optional] Step 2: Examine spectrum if any bands or shoulders occur at wavenumbers not indicated but present in the assumed adulterant o-Methylaniline. [Optional] Result 2: Band found at Shoulder found at The adulterant o-Methylaniline probably is present .

40 All in one analyzer All of this adulteration investigation can be performed with the MINISCAN IR Vision! Parameter Measured by the IR Vision Density 0 – 3 g/cm3 Octane Number (RON) 80 – 110 Cetane Number 20 – 80 Vapor Pressure 40 – 105 kPa Distillation Properties IBP, T10, T50, T90, etc. Total Aromatics 0 – 80 m% Olefins TAME 0 – 20 m% Benzene 0 – 10 m% Naphtalene Ethanol 0 – 40 m% FAME 0 – 40 v% Aniline, etc. 0 – 5 m% CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

41 Fuel Analysis Industries and Users
CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

42 Fuel Analysis – Industries
Refineries Biofuels Terminals Pipeline Operators Transportation and Storage Facilities Gas Station Chains Car Manufactures CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

43 Fuel Analysis – Industries
Independent Quality Control Laboratories Environmental Protection Organisations Construction & Mining Universities Governmental Authorities Military sector: Army, Navy, Air force Racing Organisations CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

44 Fuel Analyzer Customers Automotive
AA Ireland Bentley Motors Daimler AG Dongfeng-Honda Ferrari S.p.A. FIAT AUTO ARGENTINA Hyundai Motor Company PANTA Polaris Shanghai General Motors Co., Ltd Volkswagen AG CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

45 Fuel Analyzer Customers Inspection Lab
Bonner Analytical Testing Inspectorate International Ltd. SGS CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

46 Fuel Analyzer Customers Pipeline / Terminal, Shipping
Ahmad Yar Group Caljet of America, LLC Energex, Monterrey EP Petroecuador Terminal Pascuales Kinder Morgan Pemex Maritime Terminals Rael Kitz Corporation (Centrum Fuel) Rubis Terminal TLP PARAGUAY Urumqi Wanji Oil Deposit CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

47 Fuel Analyzer Customers Refinery (I)
Bashneft BPCL CHEVRON CORPORATION Galnaftogaz HMEL (Hindustan Mittal Energy Ltd.) Lantmännen Aspen Petroleum Ningbo Zhongjin Petroleum Plant Pemex CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

48 Fuel Analyzer Customers Refinery (II)
PetroChina retail sales company Petrojam Limited Refinery Petron Corporation Phoenix Petroleum Shell Philippines Sinochem Quanzhou Petrochemical Co.,LTD Sinopec CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

49 Fuel Analyzer Customers Refinery (III)
SOCAR Sonara Topaz Energy Limited Unioil Petroleum VIVO Energy CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

50 Fuel Analyzer Customers Research
Changshu Institute of Technology HBTI (Harcourt Butler Technological Institute) Jilin Saifu Scientific Company Kunming Scientific and Technical University Nelson Mandela Metropolitain University (NMMU) Petroleum Institute Tallinn Technical University, Virumaa College Virumaa College of TUT CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

51 Fuel Analyzer Customers Government & Military (I)
China Navy Oil Research Insitute Department of Energy Direccion Nacional de Hidrocarburos (ANH) Ghana Standards Authority INTN Ministry of Energy MOE (Thailand) Ministry of Petroleum MOP - Gambia Ministry Of Natural Resources - Iraq Ministry of Science - Laos CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

52 Fuel Analyzer Customers Government & Military (II)
Ministry of Water, Irrigation and Electricity Research development and Evaluation Center of National mobile laboratory SASO (Saudi Standards, Metrology and Quality Organization) Société Nationale de Raffinage US Embassy Kabul US Embassy Iraq CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

53 THANK YOU! www.grabner-instruments.com www.ametek.com
Dr. Oliver SAUER Director of Marketing & Sales CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE


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