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API Subcommittee on Well Cements (SC-10) Triaxial Mechanical Properties Testing of Oilwell Cements 2017 Winter Meeting Progress Report.

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Presentation on theme: "API Subcommittee on Well Cements (SC-10) Triaxial Mechanical Properties Testing of Oilwell Cements 2017 Winter Meeting Progress Report."— Presentation transcript:

1 API Subcommittee on Well Cements (SC-10) Triaxial Mechanical Properties Testing of Oilwell Cements 2017 Winter Meeting Progress Report

2 Today Workgroup charge Members 2016 Activities 2017 Action plan & risk
Acknowledgements Discussion

3 Workgroup Charge Investigate and develop a technical report on the characterization of the mechanical behavior of cement under confinement Workgroup deliverable Submit a standardized process to be incorporated into the existing TR related to “Mechanical Behavior of Cement” by 2018 Winter Meeting.

4 WorkGroup Members Name Email Address Phone number
Emmanuel Therond - BP +44 (0) Antonio Bottiglieri – Baker Hughes Shailesh Dighe – Baker Hughes Daniel Bour – Blades Energy Cam Matthews – C-FER Paul Sonnier - CSI Jeff Moon - Chandler Steven Riedinger - Chevron Maggie Benge - Halliburton Jamie Hayes - OFITE Kevin Madsen - OFITE Rick Lukay - OFITE Simon James – Schlumberger Cory Heinricks - Trican Steve Priolo - Trican Axel Bois – CURISTEC Greg Galdiolo - CURISTEC Anthony Badalamenti - CURISTEC

5 2016 Workgroup Activities Recap
WG Meetings and Sponsors April 26 – B. Hughes May 19 – B. Hughes June 01 – CSI Aug. 25 – B. Hughes October 19 – OFITE API Reporting 2016 Winter Meeting 2016 Summer Meeting 2017 Winter Meeting

6 Tri-Axial Testing Process & Tasks Map
Sample Preparation Test to be performed Number of samples per tests Mixing Conditioning Curing Type of Molds Mold Preparation Sample Qa/Qc Sample Dimensions Sample Tolerances Sample Marking Sample Storage Sample Coring/End Dressing Perform Test Equipment Requirements, Pre-Test Calibration Type of Load Frame, Load Cell Platen, Load Cell QA/QC Temperature, Confining Pressure Axial Loading, Number of Cycles Evaluation Young’s Modulus Poisson’ Ratio Friction Angle Acoustic Measurements versus Load Frame Testing Report Generation

7 Mechanical Testing Program – Phase 1
Participating Laboratories Baker Hughes, Chevron, CSI, Halliburton, OFITE, Schlumberger, Trican, CURISTEC Base Slurry Design Class G and fresh water Medium weight slurry (Class G & Poz blend) & Lightweight designs was discussed, decision was to defer until conclusion of Class G & Water testing.

8 Mechanical Testing Program – Phase 1
Curing Temperature = 50 deg. C Curing Pressure = 3000 psi Curing Time = 14 days Temperature and pressure be reduced over a 72 hour period to minimize induced stress on the samples. Confining Pressures All Labs are to test using the following confining pressures 250 psi, 500 psi, and 1000 psi. Test Specimens should adhere to a 2:1 ratio (length to diameter)

9 Mechanical Testing Program – Phase 1
Labs are to follow their established testing procedures All labs have the freedom to add additional confining pressures beyond the three required pressures stated above. Tests results can be submitted as well. All tests will be tested under a “drained condition”. Labs have freedom to test under an “un-drained condition” as well and test results can be submitted Phase 1 Testing Deadline: April 01, 2017

10 Workgroup 2016 Highlights Workgroup members increase = 63%
Action Items completed = 96% 2016 Workgroup meetings = 5 Positive participation in all meetings Average participation = 10 (56%) Laboratory testing has started Phase 1 testing will identify if additional testing is needed

11 2017 Action Plan Item # Description Plan Date Responsible 1
Phase 1 Tri-axial load cell testing completed 3/31/17 Participating Labs 2 Phase 1 Data Analysis & Identification if additional testing is required 4/30/17 Workgroup 3 Begin Draft of Workgroup report and testing process Axel-Pierre Bois 4 Distribute Draft of workgroup report and testing process 5/30/17 5 Workgroup return draft with comments, edits and recommendations 6/30/17 6 Phase 2 Tri-axial load cell testing (if required) completed and data submitted 7/30/17 7 Draft 2 completed and submitted to workgroup for review and comments 8/30/17 8 Final document and process recommendation submitted to workgroup for review, etc. 9/30/17 9 Submit a standardized process to be incorporated into the existing TR related to “Mechanical Behavior of Cement” Jan. 2018

12 Identified Risks Completion of tri-axial testing on time
Data analysis indicates extensive testing is required Document generation and review. Workgroup agreement/consensus Time requirements

13 Acknowledgements Baker Hughes, CSI, and OFITE for sponsoring conference rooms and call-in numbers Dyckerhoff Cement – for supplying cement samples and shipping to labs John Buflod – API Sharepoint Support Workgroup members for their time, expertise and active participation.

14 Thank you and Questions

15 Minutes: 10:45 Session called to order
A. Badalamenti presented recap for: 2016 activities, 2017 phase 1 testing plan and action plan Discussion items Phase 1 testing regime, report standardization and data analysis Matthew Goodine asked about allowing each lab to use their processes for testing regime – A.B explained that a standardized process will be used to prepare the cement slurry, cure, depressurize/cool the sample, etc. Load frame loading and testing will be as per each labs’ processes and procedures

16 Minutes: Discussion items
James Heathman asked how would the test data would be collected and analyzed – Axel Bois explained that the “raw test” data would be used Rick Lukay – suggested that a standardized test report be created to ensure that all needed data is collected and received – Anthony and Axel will generate the test report and distribute it to the lab. James Heathman suggested that each lab use the same cement design Maggie Benge - explained that a standard slurry design is being developed and sent to each participating lab. Rick Lukay – motion for session closure – motion was seconded, no objections. – meeting adjoined 11:10 am.

17 Support Documents

18 April 26 Meeting Summary Safety Moment: Driving in high water
Discussed Activities required to achieve team charge Various Tri-Axial testing procedures submitted by team members Created sub-workgroups Literature review Workflow process Developed action plans and deliverables Requested API Sharepoint site be created for workgroup for document control and communication

19 Sub Workgroup teams Testing Process Team Literature Search Team
Shailesh Dighe – Baker Hughes Cam Matthews – C-FER Steven Riedinger – Chevron Maggie Benge – Halliburton Jamie Hayes – OFITE Anthony Badalamenti – CURISTEC

20 May 19 Process Mapping Meeting Summary
Location: Baker Hughes Tech. Center Discussed and developed mechanical testing process map and identified tasks Distributed map and minutes to workgroup members for review and suggestions

21 1 week before next meeting
April 26 Action Plan Item # Description Plan Date Responsible Status 1 Distribute Meeting Minutes 4/28 Anthony Completed 2 Distribute Mech. Testing Procedures 3 Distribute Review Template 4 Member to review testing procedures and submit review template to Anthony 1 week before next meeting. 1 week before next meeting WG members 5 s for Process and Literature Search Team Volunteers 4/29 6 Process and Literature Search Teams Members Finalized 5/5 7 Process and Literature Search Teams Distribute results 1-week before next meeting Team Leads 8 best dates for next meeting to team 9 Set up WG Sharepoint site – communicate to same to team Before next meeting 10 next meeting date, location and call in numbers 5/11

22 June 01 Meeting Summary Location: CSI
Safety Moment – Sun Protection & Hurricane Season Literature Search Team Report Team cited 20 publications Publication information distributed to workgroup members Action plan will be develop during August meeting. Process Mapping Team Report Reviewed & discussed workflow process map Process map was accepted Reviewed tasks submitted for Sample Preparation and Perform Test sections only Test Evaluation section review delayed to August meeting Action Plan created and distributed to workgroup

23 June 01, 2016 Meeting Action Plan
Item #On-going Description Plan Date Responsible Status 1 Sharepoint site created and communicated to workgroup members 6/02 John Buflod Completed 2 Review API TR-7 regarding Tensile Testing (Dog Bone versus Brazilian Test) methods 7/01 Rick Lukay 3 Review work group process map and TR-7 to identify commonalities between the documents Steven Maggie, Rick 4 Review testing process/procedures submitted and report on various loading rates, etc. and ID similarities 6/20 Simon, Jamie, 5 Develop meeting minutes and distribute to team 6/15 Anthony 6 Develop workgroup report for API Summer Mtg. and distribute to team for comments 6/25 7 Send out Workgroup meeting planner for August meeting 7/10

24 2016 Summer Meeting Report Summary
Team representative: Paul Sonnier – CSI Workgroup Key Messages to API Workgroup is making positive and measureable progress Workgroup agrees that initial delivery date was very aggressive – 2017 Winter Meeting Work group request a revised delivery date target of 2018 Winter Meeting 2016 focus is completing the process map, and developing co-op testing plan and protocols 2017 focus will be co-op testing, data analysis and final report submission to API Laboratory participation is essential to meet deliverable Approval to extend the delivery of a technical report from winter of 2017 to winter of 2018 was voted on and accepted.

25 August 25 Meeting Summary
Location: Baker Hughes Safety moment: Back to School Driving Completed review and discussions related to Process Map/Tasks Reviewed and Re-grounded of WG charge Established strategy for WG document development TR-7 & 10B will be used as main references and report template Laboratory testing target January 2017

26 August 25, 2016 Action Plan Item # Description Plan Date Responsible
Status 1 Update “Comparison of Testing Methods Documents” Oct 17 S. Riedinger M. Benge Completed 2 Distribute “Comparison of Testing Methods to WG Team” Oct 18 Anthony 3 Draft of an Alpha Document for the WG 12/10 Not started 4 Develop Mech. Property Testing Plan 11/15 Team

27 October 19 Meeting Summary
Location – OFITE Safety Moment: Daylight Saving Time Change Discussed and developed cement slurry and testing parameters to be used for Phase 1 testing program Participating Laboratories Baker Hughes, Chevron, CSI, Halliburton, OFITE, Schlumberger, Trican, CURISTEC

28 October 19 Action Plan Item # Description Plan Date Responsible Status
Secure Class G cement samples from either Dyckerhoff or Lafarge 12/01 Greg Galdiolo Completed 2 Submit Laboratory Addresses & Contact Info Participating Labs 3 Ship cement samples to participating labs 12/15 Dyckerhoff Cement 4 Complete Phase 1 testing 4/01/17 On Going


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