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LEAN SIX SIGMA PROJECT TEMPLATE
9th Global Continual Improvement & Innovation Symposium CASE STUDY COMPETITION: LEAN SIX SIGMA PROJECT TEMPLATE [ Project Title ] [ Project Period from mmm-yy to mmm-yy ] Please highlight one choice only Manufacturing Services
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LEAN SIX SIGMA PROJECT TEMPLATE
9th Global Continual Improvement & Innovation Symposium CASE STUDY COMPETITION: LEAN SIX SIGMA PROJECT TEMPLATE [ Name of the Company ] [ Department / Section ] [ Team Name ] [ Members ]
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INTRODUCTION About the company Products, Location
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DEFINE
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DEFINE Project Charter Project Title Business Case
Stakeholder analysis Goals and objectives of the project Other expected intangible benefits g. Team members/Leader, Project Sponsor, h. Project target date and project plan
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DEFINE “SIPOC” or “COPIS” Diagram “Voice of Customer”
CTQs and related Big Ys E. Stratification & Prioritization of Ys F. Project Scope / Boundary
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MEASURE
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MEASURE Data Collection Plan
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MEASURE Measurement System Analysis (MSA)
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MEASURE – Assess Process Capability
C. Process Capability Assessment
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ANALYZE
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ANALYZE – Process Detailed appropriate Process Map Identify waste
Value Adding activities, Non-value Adding but necessary activities Wasteful activities Identify constraints / bottlenecks in the flow
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ANALYZE – Data Appropriate process risk analysis
Root cause identification methods Use of appropriate data analysis tools
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IMPROVE
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IMPROVE Possible solutions based on root cause.
Use creative / innovative thinking Prioritize solutions using appropriate methods/criteria
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IMPROVE E. Plan for implementation Trial runs / pilot implementation
Trial / pilot implementation plan Risk analysis of the pilot / trial plan Plan for MSA and data collection Method to evidence improvement Full scale implementation plan, with phases as appropriate Risk analysis of the full scale implementation Handing over the process to the process owner.
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CONTROL
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CONTROL Document / amend Procedures, standards, work instructions incorporating the improvements in the process Define appropriate control plan for Xs
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SUMMARY OF IMPROVEMENT
“Before” and “After” Situation comparison Tangible benefits Intangible benefits Lessons learn Replication carried out /opportunities identified
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Q & A
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