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Survey No 22/1, Plot No 1, Shapar Village Rd,
Mfg. Bearings Rollers Survey No 22/1, Plot No 1, Shapar Village Rd, Opp: Best Agro Pvt. Ltd. SHAPAR (Veraval) Tal: Kotadasangani, Dist: Rajkot, Stat: Gujarat. Country: India Phone No: , Fax: Web:
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Company Highlights Name : VISHAL BEARINGS PVT LTD Office Address
Survey No 22/1, Plot No 1, Shapar Village Road, Opp. Best Agro Ind. SHAPAR(Veraval) , Tal: Kotadasanghani Dist Rajkot. (Gujarat - India) Plants As Above. Contact Person -Mr. Dilip G Changela (M.D.) (Mob ) -Mr. Divyesh H Changela (M.R.) (Mob ) -Mr. Vijay V Changela (N.P.D/Q.C.) (Mob ) Phone Fac. (02827) , Fax. (02827) Weekly Off Wednesday
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Company Highlights Nature Of Company : Private Limited
Nature of Business Mfrs. Of Bearing Rollers. (Taper, Cylindrical, Spherical & as per customer requirement.) Production Capacity Total Production of Bearing Rollers are 90 Lacs Pcs./Month Sales Tax No. (GST) – Dt (CST) – Dt Ecc No. PAN No. IEC No.& Date AAACV7131LXM001 AAACV7131L ( ) Banker’s Name Collaboration Kotak Mahindra Bank Ltd.- Rajkot Indigenous R & D Certification ISO/TS 16949:2002, Certi No: 33973/A/0001/SM/En ISO 9001:2008. Certi No: 33973/B/0001/UK/En Year of Establishment 1992
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Group Of Companies Sr. No. Name of the Company Mfrs. Activity
1 VISHAL BEARINGS PVT. LTD. SHAPAR (VERAVAL) All Types of Rollers for Bearings 2 VIRDEEP ROLLERS PVT. LTD. 3 VIRDEEP ENGINEERINGS PVT. LTD. Spherical Rollers for Bearings & Cold Forged Nuts 4 VIJAY FASTNERS PVT LTD 5 SADGURU MACHINE TOOLS METODA Manufacturing Special Purpose Machines
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Valuable Customers NRB BEARINGS LTD. SKF INDIA LTD.
TURBO BEARINGS PVT. LTD. TEXSPIN BEARINGS LTD. DJR DELUX BEARINGS LTD. ABC BEARINGS LTD. HMT BEARINGS LTD.
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VISHAL BEARINGS PVT. LTD.
Business Plan VISHAL BEARINGS PVT. LTD. BUSINESS PLAN F54MR06 ( 00 / ) STRENGTH Sufficient Infrastructure Sufficient Resources Wide Customer Base Well Experienced Organization Wide Product Range OPPORTUNITY Export Business Domestic OEM’s WEAKNESS Inventory of raw material Employee qualification THREATS Local competitors Raw Material Price Variation BUSINES PLAN To start export business To start business with OEM’s To improve employee skill To install new machines for heading and grinding
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Machinery List For Bearings Roller Process
1. HEADING (FORGING) DEPT.: Fully Automatically Header Machines MAKE CAPACITY SPEED/MIN K B 8 MM Pcs Devendra 8 MM Pcs Metalfolds 10 MM Pcs K B 12 MM Pcs Metalfolds 16 MM Pcs K B 20 MM Pcs K B 20 MM Pcs K B 25 MM Pcs Hard Grip (India) 30 MM Pcs
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4. SUPER COOLING TREATMENT:
2. TUMBLING PROCESS: - SIZE CAPACITY QTY 830 x Kg Nos 900 x Kg Nos 400 x Kg Nos. 3. HEAT TREATMENT DEPT.: TYPE CAPACITY QTY. Rotary Type Furnace 120 Kg Per Hours 2 Nos. With Tempering. Continuous Screw Type Tempering Furnace 1 Nos. Fully Automatically Screw Type Continuous Furnace * Capacity – 135 Kg Per Hours Equipped With Endothermic Atmosphere Generator Control Furnace Along with Continuous Screw Type Oil Quenching & Air Drier 4. SUPER COOLING TREATMENT: Up to 4 Degree Deep Freezer 200 Liter Capacity.
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5. GRINDING DEPT: A. CYLINDRICAL & NEDDLE ROLLER PROCESS:-
- WMW Centreless Grinder Nos Grinding Wheel Size x 200 x MM Control Wheel Size x 200 x 127 MM Least Count MM - SCARLO Centreless Grinder - 1 Nos Grinding Wheel Size x x MM Control Wheel Size x 150 x 76.2 MM Least Count MM - CINCINATE Centreless Grinder Nos Grinding Wheel Size x 200 x MM Least Count MM - JOUTE MALKAS Centreless Grinder - 1 Nos Control Wheel Size x 200 x 150 MM
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- RADOMAK-350 Duplex Grinding Machine - 1 Nos
Vertical Head Type Grinding Wheel Size x 50 x 110 MM Capacity - Up to 30mm Dia & 40 mm Length - RAJAN-350 Duplex Grinding Machine Nos Grinding Wheel Size x 50 x 110 MM - TASKA – 400 Vibrating Machine - 1 Nos Capacity Kg Per batch SUPERFINISH MACHINE Nos 6 Stage Cylinder along with Crowning & End Drop attachment. Feed Roll Size mm - WASHING Machine Nos Continuous Washing follows 1ST Stage – MTO, 2nd Stage – Drier, 3rd Stage - Packing Oil.
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B. TAPER ROLLER PROCESS:
- WMW MIKROSA Centreless Grinder - 1 Nos Grinding Wheel Size x 250 x 305 MM Drum Wheel Size x 275 x 200 MM Least Count MM - SCARLO Centreless Grinder - 2 Nos - MICROMEAT Centreless Grinder - 4 Nos Grinding Wheel Size x 200 x MM Drum Wheel Size x 310 x 220 MM - CINCINATE Centreless Grinder - 2 Nos Drum Wheel Size x 270 x 200 MM
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- SOLAR Centreless Grinder - 7 Nos
Grinding Wheel Size x 150 x MM Drum Wheel Size x 230 x 175 MM Least Count MM - DYNAMIC FACE Grinder - 7 Nos Grinding Wheel Size x 80 x 127 MM - RAJAN FACE Grinder - 1 Nos * SECOND PHASE EXPANSION : * Centreless Grinder Nos. Duplex Grinding Machine Nos. Super Finish Machine Nos. Spiral Drum Grinding Machine Nos. Face Grinding Machine Nos. Header Machine Nos.
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Tool Room NAME OF MACHINE SIZE QTY Automatic Lath Machine 4 ½ Feet 4
Drum Grinding Machine 1 Meter 1 Bench Grinder 1.5 Hp 2 Tool Post Grinder 1 Hp Welding Machine Amps Pillar Drill Machine 25 mm 3
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NAME OF MACHINE SIZE QTY Die Polishing Machine Attachment 30000 Rpm 1 Hydraulic Press 80 Tons 2 Hack show Machine 16 Inch Surface Grinding Machine 24 Inch Cutting Grinder Machine 1 HP Face Grinding Tooling Grinder Rest Plat Grinding Machine ACE Make CNC Turning Center (For making die tools of header) Ø165x300
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List of Measuring & Testing Instruments
Sr.No. INSTRUMENT Qty. 1 Digital Microscope Camera 2 Tallysurf – Taylor Hobson 3 Roundness Tester – Mitutoyo (RA 116D) 4 Surface & Profile Tester -Mitutoyo (Surftest SJ-402) 5 Crack ness Checking 6 Height Comparator 69 7 3pt Comparator 34 8 2pt Comparator 48 9 Surface Plate 400 x 400 (GMT) 10 Slip Gauge 47 Pcs. (0 Grade Calibration) (Adity Make) 11 Slip Gauge 86 Pcs. (U.S.S.R. Make) 12 Face Run out Gauge 20 13 Radial Run out Gauge
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14 Diameter Comparator Dial Gauge 8 15 V’ Block 40 16 Hardness Tester 3 17 Plunger Type Dial Gauge mm 105 18 Plunger Type Dial Gauge 0.01 mm 95 19 Digital Vernier Caliper 0.01mm 6 20 Dial Vernier Caliper 0.01mm (150mm) 10 21 Dial Vernier Caliper 0.02mm 2 22 Outside Micrometer 0 – 25 mm 23 Outside Micrometer 25 – 50 mm 24 Microscope – 900 Magnification (Metzer Make) 1 25 Microscope – 1000 Magnification (Olympus GX41) 26 Profile Projector 10x & 20x Magnification (Metzer Make) 27 Polishing Machine
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QUALITY ASSURANCE: - The quality systems and procedures adopted create unique quality awareness throughout the organization. It is VBPL’s endeavoured to assure product quality through all stages of development and in all manufacturing processes. That the company works to international standards of quality is borne out by the fact that it has adopted ISO/TS 16949:2002 Procedures. The focus at VBPL is on defect prevention. The use of statistical techniques to qualitify process capability and to facilitate continuous quality improvement is the means by which defect prevention is achieved. The Quality Assurance at VBPL is maintained by Periodic tests during the various manufacturing processes: These tests are undertaken by production personnel and quality assurance personnel in accordance with established test procedures. Based on these results, the manufacturing process can be controlled. Additionally each finished batch undergoes a final test before the lot is released. Through these Quality Assurance measures VBPL guarantees a high quality and reliability of its products.
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QUALITY MISSION: - It is the mission of VISHAL BEARINGS PVT LTD, SHAPAR (RAJKOT) to increase business and maximize customer satisfaction by understanding customer’s expectations and providing good quality products and services consistently and maintain the quality system in the line with ISO/TS 16949:2002 OBJECTIVES: To achieve the mission we will Strive to get more business by directing efforts at building strong customer relationships ensuring thereby not only customer retention and order repetition but also new addition to the customer base. Closely interact with the customer to understand and anticipate the needs and thereby improve and upgrade the satisfaction of the customer Implement a quality management system through adequate training to personnel at all levels that will effectively match the needs desired by the customer by means of regular audits and reviews. Monitor and control customer complaints & Vendor Ratings and increasing productivity through: 1. Reduced Process Rejection. 2. Reduced Machine down time.
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