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Company Presentation 2006 회사소개서(국문) www.nastechno.co.kr.

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Presentation on theme: "Company Presentation 2006 회사소개서(국문) www.nastechno.co.kr."— Presentation transcript:

1 Company Presentation 2006 회사소개서(국문)

2 Contents Ⅰ. Introduction II. Brief history Company outline
Ⅲ. Facilities IV. Qualtity Management

3 Established in 1987, Nastech produces Cold Rolled Steel Strips in narrow width. Major products are families of low and high carbon steel strips and special steel strips, which are widely used in the industries of other numerous industrial and consumer goods. Nastech’s facilities and production system are arranged to meet diverse requirements of orders with high quality standard. Complicated specifications including high level technical standard are characteristics of narrow width CR strips, as final applications require strict tolerance of raw materials. Zero defect is what Nastech is striving to achieve, since we can accomplish our own objectives only through the recognition by our customers.

4 II. Brief history May 1987 Project planning started
Oct Company established and registered Sep The site area designated as a Special Rural Industrial Zone Also, registered as Foreigner Invested Company Sep Equipment installation completed Nov Commercial operation commenced Apr Regional offices opened Nov Awarded a trophy for US$10million worth’s export Feb % hydrogen Annealing furnace installed Nov Certified ISO 9001 Mar Installation of new a slitter & two levellers Jan ERP Program Establish Feb Increasement of hydrogen Annealing furnace (1cover/2base) Dec Certified ISO/TS 16949:2002 Aug new and superior AGC installed

5 Company outline Korea(336-130) * Total site area : 44,500m2
1. Company Name : Nastech Co.,Ltd (ex-name : Dooyang Steel Co., Ltd) 2. Date of established : Oct 12, 1987 3. Head office & factory : 145-3, Baemi-dong, Asan-city, ChungNam, Korea( ) * Total site area : 44,500m2 * Building space : 11,350m2 4. Paid-in capital : US$ 6.5million 5. Main products : Cold rolled steel coil (below 430mm width) * Production capacity : 60,000MT / year 6. Nos of employees Division Grade Nos Director Technical Management Official Management - Production Qualtity Equipment Business 3 18 8 (29) Technical’s Labour 68 (68) Others 6 (6) Total 103

6 Main facilities Equipment Manufacturer Capacity (MT/Year)
Coverage of products Thickness(mm) Width(mm) Descaling Line 4-high Cold Rolling Mill Annealing furnace (14bases/8covers) Wide-range Slitter #1 recoiler & slitter #3 recoiler & slitter #4 recoiler & slitter 2 levellers Packing Line Cauffiel(USA) Froehling (Germany) KMC(Korea) EBNER(Austria) Loopco(USA) Wonil(Korea) DeaHwa(Korea) B & S(Germany) Ungerer(Germany) 240,000 60,000 48,000 24,000 1.6 ~ 6.7 0.1 ~ 5.7 - 0.25 ~ 6.3 0.1 ~ 2.7 2.0 ~ 5.0 0.1 ~ 5.0 1.2 ~ 5.0 0.1 ~ 1.2 600 ~ 1,340 200 ~ 430 50 ~ 1,520 9 ~ 450 25 ~ 450 13 ~ 450

7 Production range 1. Classification : Low carbon steel, High carbon steel Carbon tool steel, High tensile steel Spring steel, Alloy tool steel 2. Width : 9.0 ~ 430mm max. 3. Thickness : 0.1 ~ 5.7mm (Pickled & oiled : upto 6.7mm thickness) Cold rolled steel Pickled & oiled steel

8 Process flow & inspection
Jobs Checking points Hot Coil 1. POSCO Delivery POSCO Mill Sheet 1. Scale Remove 2. P/O Coil(wide) Descaling Surface condition Wide Slitting 1. Divide coil to the rolling width 2. P/O Coil(Slitted) Wide First Rolling 1. Reduce to the required thickness Thickness Control

9 Process flow & inspection
Checking points Process Jobs 1. Hardness control 2. Internal Stress Remove 3. Grain size of recrystallization Annealing Cycle 1. Rolling to final thickness 2. Final surface Skin Pass Thickness,Surface Product Slitting 1. Slitting to final width 2. Slitting to require weight Thickness,Width, Surface 1. Commercial Packing 2. Export Packing Packing Tag(Weight,Lot No)

10 Lab’ equipments

11 Applications Low carbon steel

12 High carbon & alloy steel

13 Usage Low carbon steel High carbon/spring/special steel P/O coil

14

15

16 Industry

17 China India Singapore Japan Indonesia Malaysia Thailand Iran
Local/Export Export China India Singapore Japan Indonesia Malaysia Thailand Iran 47,000MT

18 Relationship with Valeo, BorgWarner, Delphi

19 Ⅲ. Facilities

20 Lay out

21 Process

22 Pickling & Oiling Line - Remove scales on Hot coil surface
- oiling on pickled coil - Maker : Cauffiel(USA) - Capacity : 240,000MT/Year - Workable Specification ; Thickness : 1.6mm~6.7mm Width : 600mm~1,300mm

23 #2 SLITTER - Slit to final size(P/O products)
- Slit to cold rolling width (200mm~430mm) - Maker : Loopco(USA) - Capacity : 240,000MT/Year - Workable Specification ; Thickness : 0.25mm~6.7mm Width : 50mm~1,520mm

24 CRM(Cold rolling machine)
- Reducing to the desired thickness. - 4-high reversible combination mill - Maker : Frohling(Germany) - Capacity : 60,000MT/Year - Workable Specification ; Thickness : 0.1mm~5.7mm Width : 200mm~430mm

25 ANN(Annealing) - Reducing hardness, facilitating cold working,
producing a desired microstructure or obtaining desired mechanical, physical or other properties. - 14bases / 8covers - Maker : KMC(Korea) Ebner(Austria) - Capacity : 60,000MT/Year - Workable Specification ; Out Diameter : Max1,600mm

26 #1,4 SLITTER, Leveller Levelling - Final size(customer’s order)
slitting, levelling - Maker : DeaHwa(Korea) Ungerer, B&S - Capacity : 100,000MT/Year - Workable Specification ; Thickness : 0.1mm-5.0mm Width : 9mm-450mm Levelling Ungerer(thin gage) B&S(thick gage)

27 PACKING - Export packing is Wrapped with water proof kraft paper & vinyl wrap. - Especially thiner coils are packed with steel plate. - Pallet : wood or steel - Coil O/D 1,500mm Max. - Domestic Packing

28 “The Realization of Customer Satisfaction through Quality Management “
회사소개서(국문)

29 QUALITY MANAGEMENT Equipment Investment System reinforcement
NASTECH is maintaining a superior quality standard in cold rolled steel industries under quality management’s slogan from 2001 with continuous equipment investment and system reinforcement. Equipment Investment System reinforcement Hydrogen Annealing furnace installation(Ebner) February, 2001 February, 2005 ERP PROGRAM : January, 2006 Real time inquiry of product process Lot management : tracing management from raw material to final product Levellers installation : March, 2004 For thinner gauge (UNGERER) For thicker gauge (BURGHARDT + SCHMIDT) ISO/TS16949:2002 certification January, 2006 Systematic quality management New & superior AGC installation AUTOMATIC GAUGE CONTOLLER September, 2006

30 Hydrogen Annealing furnace
Equipment Investment Hydrogen Annealing furnace installation(Ebner) It can be enhanced the rate of heat transfer and restoration. Control mechanical properties and excellent surface quality.

31 Levellers Installation
Equipment Investment Levellers Installation Ungerer BURGHARDT + SCHMIDT After levelling Both for thinner gauge(Ungerer) & for thicker gauge(B + S) installed improve better flatness

32 AGC replacement (VOLLMER )
Equipment Investment new and superior AGC AGC replacement (VOLLMER ) Replacement to new & superior Automatic Gauge Controller of VOLLMER. Precise thickness control at ingoing and outgoing of Cold rolling machine by Γ-Ray. Actual thickness control : +/-0.005~+/-0.01mm

33 System reinforcement ERP Program
Real time inquiry of whole product process

34 System reinforcement Lot management : tracing management from raw material to final product ERP Program

35 ISO/TS16949:2002 certification
System Reinforcement ISO/TS16949:2002 certification pursuit of system efficiency with accessing as process. pursuit of customer satisfaction maximum by continuous improvement for zero defect. settlement of quality management system.

36 Gauge control after new AGC installation
Material : S35CM-S 1.2 x 228.6 Coil length : 877.8m Thickness tolerance : +/-0.005mm

37 Gauge control after new AGC installation
Material : S35CM-S 1.6 x Coil length : 686.8m Thickness tolerance : +/-0.005mm

38 Gauge control after new AGC installation
Material : S35CM-S 1.6 x Coil width : mm Cross profile : mm ~ -0.01mm


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