SPARKLER FILTRATION TRAINING SEMINAR

SPARKLER FILTRATION TRAINING SEMINAR
PRESENTED BY SCHOONOVER, INC. Technical Representatives for SPARKLER FILTERS Tel: Fax: 1

NOTICE The following presentation contains information which is proprietary to Sparkler Filters, Inc. and is supplied for customer training purposes only. Reproduction or other use without permission is prohibited. 2

F I L T R A T I O N SCHOONOVER, INC. 3

THREE FILTRATION TECHNIQUES
When you have - Crystalline, easily filtered solids Very low solids concentration Particle size about the same as media opening Use - Bag, cartridge, plate filters MEDIA ONLY SCHOONOVER, INC. 4

When you have - Crystalline, easily filtered solids Very low solids concentration Particle size about the same as media opening Use - Bag, cartridge, plate filters MEDIA ONLY When you have - None slimy solids Up to 5% solids Need fine retention Use Cake Filtration- Plate filter MEDIA + PRECOAT SCHOONOVER, INC. 5

When you have - Crystalline, easily filtered solids Very low solids concentration Particle size about the same as media opening Use - Bag, cartridge, plate filters MEDIA ONLY When you have - None slimy solids Up to 5% solids Need fine retention Use Cake Filtration- Plate filter MEDIA + PRECOAT When you have - Slimy, difficult to filter solids Up to 5% solids Need fine retention Use Cake Filtration - Plate filter MEDIA + PRECOAT BODY FEED SCHOONOVER, INC. 6

Sparkler HORIZONTAL PLATE FILTERS SCHOONOVER, INC. 7

33-S-19 SPARKLER HORIZONTAL PLATE FILTER MODEL NUMBER INTERPRETATION
FILTER PLATE TYPE & DEPTH FILTER PLATE DIAMETER, INCHES 8, 14, 18, 33, 44 NUMBER OF FILTER PLATES, EXCLUDING SCAVENGER PLATE (14, 18) (33) XS = EXTRA SHALLOW, 1/2” 1” S = SHALLOW, ” ” D = DEEP, ” ” HORIZONTAL PLATE FILTERS ARE AVAILABLE IN SCAVENGER AND NON-SCAVENGER DESIGNS ANY SPARKLER FILTER TANK WILL OPERATE WITH XS, S OR D PLATES SCHOONOVER, INC. 8

SPARKLER FILTERS AT MERCK
STANDARD HPF: 14-D-X 18-D-X 33-S-X 33-D-X WASH-OFF HPF: WO-33-X RUBBER LINED HPF: 8-18 18-18 WASH-OFF TILT NUTSCHE BASKET SCHOONOVER, INC. 9

ONE TANK = 3 FILTER TYPES SCHOONOVER, INC. NUTSCHE WASH-OFF STANDARD
10

USING THE Sparkler HORIZONTAL PLATE FILTER SCHOONOVER, INC. 11

THIS HOUSES THE FILTER SYSTEM
SCHOONOVER, INC. 12

THIS HOUSES THE FILTER SYSTEM
FILTER MEDIA Paper Non-Wovens Pads Cloth Wire Mesh FILTER AID CAKE BUT THESE DO THE FILTERING SCHOONOVER, INC. 13

HORIZONTAL PLATE FILTER
ASSEMBLING THE SPARKLER HORIZONTAL PLATE FILTER SCAVENGER TYPE SCHOONOVER, INC. 14

SCAVENGER TYPE HORIZONTAL PLATE FILTER
COVER SWING BOLT NUT CENTER TIE ROD COMPRESSION CAP DAVIT PLATE BUNDLE OUTLET GASKET SWING BOLT COVER GASKET INLET TANK OUTLET TANK DRAIN SCAVENGER OUTLET TIE ROD SOCKET TIE ROD SOCKET GASKETS (2) SCHOONOVER, INC. 15

SCAVENGER PLATE BUNDLE COMPONENTS
CENTER TIE ROD SIDE TIE ROD COMPRESSION CAP TOP RING FILTER MEDIA DETAIL OF OUTLET GASKET FILTER PLATE BAFFLE ZONE SCAVENGER PLATE BOTTOM RING OUTLET GASKET SCHOONOVER, INC. 16

HORIZONTAL SCAVENGER FILTER, ASSEMBLY DETAIL
COMPRESSION CAP TOP RING SIDE TIE ROD OUTLET GASKET TANK DRAIN CENTER TIE ROD TIE ROD SOCKET SCHOONOVER, INC. 17

HORIZONTAL PLATE CONSTRUCTION ALL PARTS AT PLATE BOTTOM
50, 65, 75 PSID SCREEN IS FLAT ACROSS PLATE CENTER CUP PERFORATED SCREEN PLATE RING DIMPLED PLATE BOTTOM ALL PARTS AT PLATE BOTTOM LAY ON ONE PLANE = SEALING SURFACE SCHOONOVER, INC. 18

FILTER MEDIA PLACEMENT
CORRECTLY PLACED FOLDED FILTER PLATE OFF CENTER CRUMPLED SCHOONOVER, INC. 19

SLANTED AND/OR TOP ROTATED WITH RESPECT TO BOTTOM
PLATE STACKING BAFFLE ZONE PLACE OPPOSITE INLET H L = L L > H CORRECT INCORRECT SLANTED AND/OR TOP ROTATED WITH RESPECT TO BOTTOM LOOSE TIE RODS SCHOONOVER, INC. 20

RECOMMENDED TORQUE VALUES
TIE RODS Diameter, Inches 1/2 5/8 3/4 1 1-1/4 Torque, ft-lb 30 45 100 125 200 COVER SWING BOLTS Diameter, Inches 5/8 3/4 1 1-1/4 Torque, ft-lb 45 100 125 200 CROSS TIGHTEN AND CROSS LOOSEN SCHOONOVER, INC. 21

HOW DO YOU GET GOOD SEALS?
PLACE THE MEDIA PROPERLY ON THE PLATE STACK PLATES CORRECTLY USE ALL THE TIE RODS TIGHTEN THE TIE RODS TO THE PROPER TORQUE USE THE CROSS TIGHTENING TECHNIQUE CHECK THE OUTLET GASKET EACH TIME YOU DRESS THE FILTER SCHOONOVER, INC. 22

THE ONLY SEALS BETWEEN THE FEED AND THE FILTRATE ARE:
THE MEDIA (PAPER OR CLOTH) BETWEEN EACH PLATE THE OUTLET GASKET AT THE BOTTOM OF THE PLATE BUNDLE IF THESE SEALS ARE GOOD, AND YOU HAVE THE RIGHT MEDIA/FILTER AID COMBINATION, YOU WILL NOT PASS SOLIDS SCHOONOVER, INC. 23

OPTIONAL STEAM JACKETS
CAPACITIES and LIMITS PRESSURES INLET DIFFERENTIAL (INLET-OUTLET) 50 PSID TANK 60 PSI STANDARD 18 GAUGE SCREENS = 50 PSID 16 GAUGE SCREENS = 65 PSID 14 GAUGE SCREENS = 75 PSID OPTIONAL STEAM JACKETS 14.5 TO 150 PSI OP OUTLET SCHOONOVER, INC. 24

OPERATING THE SPARKLER HORIZONTAL PLATE FILTER SCAVENGER TYPE SCHOONOVER, INC. 25

HORIZONTAL PLATE FILTER, SCAVENGER TYPE
INLET PRESSURE GAUGE INLET PIPING SCAVENGER PIPING TANK DRAIN OUTLET PRESSURE GAUGE OUTLET PIPING SCHOONOVER, INC. 26

FEED SCHOONOVER, INC. 27

FEED FILTRATE SCHOONOVER, INC. 28

FEED FILTRATE SCHOONOVER, INC. 29

HORIZONTAL PLATE FILTER, FILTRATION FLOW PATH
PERFORATED PLATE SCREEN CAKE MEDIA FEED TANK FILTRATE SCHOONOVER, INC. 30

HORIZONTAL SCAVENGER PLATE FILTER, SCAVENGER DETAIL
OUTLET GASKET SCAVENGER OUTLET OPEN CENTER TIE ROD MAIN OUTLET CLOSED TIE ROD SOCKET SCHOONOVER, INC. 31

FILTERING WITH THE SPARKLER HORIZONTAL PLATE FILTER SCHOONOVER, INC. 32

HORIZONTAL PLATE FILTER, SCAVENGER TYPE-Typical Piping
GAS INLET INLET PRESSURE VENT FILTER INLET BODY FEED TANK SCAVENGER OUTLET PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 33

FILLING THE FILTER SCHOONOVER, INC. GAS INLET INLET PRESSURE VENT
BODY FEED TANK PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 34

PRECOATING THE FILTER SCHOONOVER, INC. GAS INLET INLET PRESSURE VENT
BODY FEED TANK PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 35

PRECOATING GUIDELINES
PURPOSE: TO FORM A UNIFORM, THIN CAKE THAT PROTECTS THE MEDIA FROM BLINDING AND GIVES IMMEDIATE CLARITY AMOUNT OF FILTER AID FOR PRECOATING = 0.1 TO 0.2 POUNDS/SQ. FT. OF FILTER AREA PRECOAT RATE = 0.5 TO 1.5 GPM/SQ. FT. OF FILTER AREA PROCESS SOLIDS PRECOATING REQUIRES 0.1 TO 0.2 PERCENT SOLIDS CONCENTRATION SCHOONOVER, INC. 36

FILTERING (WITH BODY FEED)
GAS INLET INLET PRESSURE VENT FILTER INLET BODY FEED TANK PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 37

PURPOSE: TO KEEP THE CAKE OPEN FOR MAXIMUM FLOW RATE AND CYCLE TIME
BODYFEED GUIDELINES PURPOSE: TO KEEP THE CAKE OPEN FOR MAXIMUM FLOW RATE AND CYCLE TIME AMOUNT OF FILTER AID = 1:1 FILTER AID TO SOLIDS HIGHER RATIO FOR SLIMEY SOLIDS FILTER AID GRADE APPROXIMATES SIZE OF SOLID PARTICLE SIZE SCHOONOVER, INC. 38

BLOWDOWN SCHOONOVER, INC. GAS INLET INLET PRESSURE VENT FILTER INLET
BODY FEED TANK HEEL PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 39

HEEL FILTRATION WITH SCAVENGER PLATE
GAS INLET INLET PRESSURE VENT FILTER INLET BODY FEED TANK HEEL PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 40

FINAL BLOWDOWN AND CAKE DRYING
GAS INLET INLET PRESSURE VENT FILTER INLET BODY FEED TANK PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 41

DISPLACEMENT WASH SCHOONOVER, INC. WASH GAS INLET INLET PRESSURE VENT
FILTER INLET BODY FEED TANK HEEL PRECOAT TANK FILTRATE OUT OUTLET PRESSURE TANK DRAIN OUTLET FEED IN BODY FEED PUMP PUMP SCHOONOVER, INC. 42

TROUBLE SHOOTING THE SPARKLER HORIZONTAL PLATE FILTER SCAVENGER TYPE SCHOONOVER, INC. 43

A LACK OF FILTRATE CLARITY IS GENERALLY DUE TO LEAKING SEALS
THE ONLY SEALS EFFECTING CLARITY ARE: THE OUTLET GASKET THE OUTER RING AND CENTER HUB OF EACH PLATE LEAKS AT THESE SEALS ARE DUE TO ERRORS IN FILTER ASSEMBLY, IMPROPER MEDIA PLACEMENT, OR DAMAGED FILTER COMPONENTS. OTHER POSSIBLE CAUSES: WRONG FILTER AID WRONG MEDIA (FILTER PAPER) WRONG TIE ROD TORQUE WRONG PROCEDURES LEAKS AT THE COVER GASKET OR TIE ROD SOCKET GASKETS DO NOT EFFECT CLARITY SCHOONOVER, INC. 44

IF FILTRATE DOES NOT CLEAR IN 10 - 15 MINUTES
CORRECTIVE ACTION CHECK OUTLET GASKET AT EACH FILTER CHANGE. CHECK THAT MEDIA IS PLACED PROPERLY ON EACH PLATE. CHECK CONDITION OF FILTER PLATES, SCREENS AND CUPS. CHECK TIE ROD TORQUE. CHECK THAT THE BAFFLE ON THE PLATES FACES THE INLET NOZZLE CHECK PROCEDURES FAST FILLING OF THE FILTER TANK CAN TEAR FILTER PAPER. FAST FILLING CAN BLIND UPPER FILTER PLATES AND RESULT IN POOR PRECOATING. SLOW PRECOATING CAN PRODUCE POOR PRECOAT DISTRIBUTION. IF FILTRATE DOES NOT CLEAR IN MINUTES STOP YOU HAVE A PROBLEM ! SCHOONOVER, INC. 45

SIGNS OF TROUBLE BLEED THROUGH, CHECK PLATE RING, HUB AND CENTER CUP FOR DAMAGE. TEARS AROUND CENTER HOLE INDICATE FAST FILLING PROBLEM SCHOONOVER, INC. 46

SIGNS OF TROUBLE CAKE EROSION DUE TO UNALIGNED BAFFLE
THIN CAKE TOWARD CENTER DUE TO SLOW FLOW SCHOONOVER, INC. 47

FILTER PLATE TOLERANCES ALL PARTS AT PLATE BOTTOM
SCREEN IS FLAT ACROSS PLATE CENTER CUP PERFORATED SCREEN ” PLATE RING DIMPLED PLATE BOTTOM ” ALL PARTS AT PLATE BOTTOM LAY ON ONE PLANE SCHOONOVER, INC. 48

SURFACE AREA (for 33” plates)
CAPACITIES and LIMITS SURFACE AREA (for 33” plates) NO. of PLATES X 5.62 SQ FT / PLATE = FILTRATION AREA 19 PLATES X 5.62 SQ FT / PLATE = SQ FT SURFACE AREA IS A FACTOR IN DETERMINING FLOW RATE - EXAMPLE: IF A PROCESS ALLOWS FILTERING AT 0.5 GPM /SQ FT, THE MAXIMUM FLOW RATE IS 0.5 GPM / SQ FT X SQ FT =53 GPM OTHER FACTORS THAT CONTROL FLOW RATE ARE: VISCOSITY, CAKE RESISTANCE AND PRESSURE. SCHOONOVER, INC. 49

19 PLATES X 5.62 SQ FT / PLATE X 3/4 INCH THICK CAKE = 6.67 CUBIC FEET
HORIZONTAL PLATE FILTER, CAKE LOADING, SHALLOW PLATES CAKE THICKNESS = 3/4 INCH CAKE MEDIA 1/4 INCH GAP 1 INCH CAKE SPACE CAKE VOLUME 19 PLATES X 5.62 SQ FT / PLATE X 3/4 INCH THICK CAKE = 6.67 CUBIC FEET SCHOONOVER, INC. 50

TO ACHIEVE GOOD WASHING AND DRYING
DON’T PACK THE PLATES TO ACHIEVE GOOD WASHING AND DRYING TO AVOID BRIDGING THAT DAMAGES PLATES TO MAKE CLEANING EASIER SCHOONOVER, INC. 51

THE SPARKLER HORIZONTAL PLATE FILTER REVERSE FLOW SIMPLER PIPING
SIMPLER OPERATION LESS VALVE MANIPULATION NO HEEL FULLY CONTAINED CAKE CLEAN TANK LESS BLOWDOWN GAS The reversed filtration flow path results in simpler piping installations, simpler operation and elimination of a heel at the end of the filtration cycle. This presentation contrasts the design and operation of the Reverse Flow Filter with the scavenger type horizontal plate filter. SCHOONOVER, INC. 52

SCAVENGER FILTER REVERSE FLOW FILTER
The Reverse Flow Filter and Horizontal Plate Scavenger Type Filter of the same capacity have similar size tanks and shape. But there are distinct piping differences. Inlet and outlet are reversed and there is no scavenger outlet on the Reverse Flow Filter. SCHOONOVER, INC. 53

In the horizontal plate scavenger filter, the feed is into the tank, usually through a port located on the side of the filter tank. FEED SCHOONOVER, INC. 54

The filtrate exits the scavenger plate filter through two outlets, the main outlet and the scavenger outlet. Successful operation requires proper sequencing of the outlet and scavenger outlets during startup and shut down of the filtration cycle. FEED FILTRATE SCHOONOVER, INC. 55

The feed enters the Reverse Flow Filter through the center column ilet on the bottom of the filter tank. FEED FILTRATE FEED SCHOONOVER, INC. 56

The filtrate exits the outlet nozzle at the bottom of the filter tank. There is only one outlet. One important difference to note is the location of the inlet and outlet pressure gauges. On the Reverse Flow Filter, the inlet pressure is measured on the inlet piping at the bottom of the tank. The pressure gauge on the tank cover measures the outlet pressure. FEED FILTRATE FILTRATE FEED SCHOONOVER, INC. 57

FEED FILTRATE FILTRATE FEED SCHOONOVER, INC. 58

FEED FILTRATE FILTRATE FEED SCHOONOVER, INC. 59

COMPRESSION CAP TOP RING SOLID TOP RING SIDE TIE RODS GASKET CENTER TIE ROD TIE ROD SOCKET SCHOONOVER, INC. 60

SCHOONOVER, INC. TOP SEAL REVERSE FLOW FILTER AND COMPRESSION CAP
FILTER PLATE PLATE BOTTOM BOTTOM PLATE TANK BOTTOM SCHOONOVER, INC. 61

REVERSE FLOW FILTRATION
PERFORATED PLATE SCREEN CAKE MEDIA TANK FEED SCHOONOVER, INC. 62

SPARKLER HORIZONTAL PLATE FILTER REVERSE FLOW
TYPICAL PIPING FOR SPARKLER HORIZONTAL PLATE FILTER REVERSE FLOW OUTLET PRESSURE VENT FILTER BODY FEED TANK PRECOAT TANK GAS INLET INLET OUTLET FILTRATE OUT FEED IN INLET PRESSURE BODY FEED PUMP PUMP SCHOONOVER, INC. 63

REVERSE FLOW FILTER WITH HYDRAULIC COMPRESSION
CONTINUOUS HYDRAULIC COMPRESSION TIGHT SEALS WITH PAD MEDIA QUICK ASSEMBLY MODEL 33-S-14-RF FILTER WITH STEAM JACKET HYDRAULIC CYLINDER SCHOONOVER, INC. 64

AVAILABLE IN 18” AND 33” DIAMETERS AND SHALLOW OR DEEP PLATES FEED FILTRATE SCHOONOVER, INC. 65

CLEAN TANK OPERATION FIXED CENTER TIE ROD SCHOONOVER, INC. 66

NEW SPARKLER FILTER MEDIA OPTIONS PAD DEPTH MEDIA
Mechanical Sieve at the Surface Trap Particles as Velocity is Slowed by the Tortuous Path Adsorb Negative Particles in Micron Range with Positive Potential TYPES: 1. CELLULOSE- 10 T0 0.8 MICRON NOMINAL RETENTION 2. CELLULOSE WITH FILTER AIDS (DE or PERLITE) - 10 T MICRON NOMINAL RETENTION 3. CARBON IMPREGNATED CELLULOSE WITH FILTER AIDS SCHOONOVER, INC. 67

APPLICATIONS FOR SPARKLER PAD MEDIA
1. ELIMINATE PRECOATING TO MAINTAIN SEALS: a. PREWET b. USE COMPRESSED EDGE DESIGN c. USE RF FILTER WITH HYDRAULIC COMPRESSION 2. REPLACE LOOSE CARBON TREATMENT FOR DECOLORIZING AND DEODORIZING a. EASIER PROCESS STANDARDIZATION AND CLEANING b. WHITE FILTER PAPER AS A BACK-UP SCHOONOVER, INC. 68

NEW SPARKLER FILTER DESIGN RENTAL WD-12 AVAILABLE SOON
WD AUTOMATIC NUTSCHE FILTER / WASHER / DRYER WITH SIDE DISCHARGE BELLOWS SEALED SHAFT HYDRAULIC DRIVE RENTAL WD-12 AVAILABLE SOON SCHOONOVER, INC. 69

www.sparklerfilters.com www.schoonoverinc.com
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SPARKLER FILTRATION TRAINING SEMINAR

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