1. Combined Hot-Smoking & Cooking Installation
AEROMAT
Combined Hot-Smoking & Cooking Installation

2. AEROMAT

3. Functions & processes Flexible solution for different functions
Reddening
Drying
Warm and hot-smoking (glowing, friction, steam or liquid smoke)
Cooking / Boiling
Hot-air curing
Cooling (showering)
Baking
Flexible solution for different functions

4. Applications Flexible solution for different applications
Cooked and smoked sausage, i.e. fine and coarse cooked sausage, Wiener, Bratwurst
Cooked sausage and ham
Fish
Pet Food
Fruit & vegetables
Cheese
Flexible solution for different applications

5. Basic data Temperature range
The temperature can be set from 10°C to ambient temperature to a maximum of 95°C
Relative humidity
Depending on the chamber temperature set and type of humidification, relative humidity can be adjusted between 65 % and 98 % at process temperatures of over 40 °C
Fresh air condition
Maximum 30 °C and 60 % relative humidity

6. Benefits Summary of benefits Top energy efficiency
Absolute consistency in process & products
Captivating quality
Outstanding hygiene
Summary of benefits

7. Benefits Top energy efficiency
Highly-insulated chamber with 82 mm-thick chamber elements insulated with CFC-free hard polyurethane foam reduces heat loss by up to 40 % compared to walls insulated with rockwool
The central circulation fan achieves a higher degree of efficiency than conventional individual fans
Our air change flap system enables us to reduce circulating air and thus save a significant amount of energy
The special dynamic form of air distribution minimizes the overall flow volume of the fan, so only low fan capacities are required
Pre-heating fresh air with the EcoCon heat recovery unit allows energy requirements to be reduced by up to another 30 %
Top energy efficiency

8. Benefits Absolute consistency in process & products
Temperature and relative humidity are measured for optimum control of climatic conditions
The tried and tested air change flap system achieves dynamic air circulation which generates the same qualities as conventional horizontal flow systems even on products which are lying flat. This means the installation can be used for products which are both lying and hanging
A central heating unit reliably provides a constant climate throughout the chamber
Flow conditions are perfectly adapted to the different process condition by the radial circulation fan which has a frequency inverter to provide infinitely selectable speeds
Our consistent air flow minimizes colour differences between products
Absolute consistency in process & products

9. Benefits Captivating quality
The installation can be dismantled and can thus be used in a different location
We fit a 3-point latch to make the door absolutely smoke-proof
Captivating quality

10. Benefits Outstanding hygiene
Cleaning results are guaranteed to be reproducible with minimal use of chemicals by means of the automatic CIP system included in the scope of supply. This system can be linked to a customer's foam-cleaning system
Outstanding hygiene

11. Chamber structure Inner panels 1 mm 1.4571 (AISI 316TI)
U-profiles to reinforce the area of the chamber floor where the smoke trolleys run
Outer panels 1mm
(AISI 304)
Inner panels 1 mm (AISI 316TI)
Option „Pagel“ concrete floor element (smoke trolleys of 350 kg upwards or for Installations let into the floor)
Wall and floor element linked by screwed connection
Silicone seal on screwed connection
Wall and ceiling elements linked by screwed connection
Chamber assembled from the inside out
82 mm-thick chamber elements
PU hard foam insulation (CFC-free) K value 0.3

12. Design Individual design Chamber design single-row two-row
Machine position
attached to rear wall
attached to roof
Chamber width
1750 mm
1920 mm
Individual design

13. Air flow
Dynamic circulation to achieve great consistency

14. Process scheme

15. Options Different options for individual design EcoCon heat recovery
Different types of smoke generators
Central Managing and Documentation System
Ethernet connection
Compact installation chamber
Type of heating
Fully-automatic central cleaning system
Drain options
Entry options
Cold-smoking facility
Different options for individual design

16. Options Different options for individual design
Automatic floor conveyor
Arrangement of the machine
Door window
Chamber light
Baking facility
Steam Generator
Lifting door or roller shutter
Hanging trolleys
Different options for individual design

17. Type of heating Options for individual design Steam-heated
Direct/indirect gas-heated
Electrically-heated
Options for individual design

18. Drain options Options for individual design Floor drain/gully Siphon
Automatic door opener
Flap
Options for individual design

19. Entry options Options for individual design Short entry ramp
Long entry ramp
Entry bridge
Options for individual design

20. Door options
Lifting door
Roller door
Options for individual design