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ENGM 742: Engineering Management and Labor Relations
Session Eleven – 24 March 2015 Managing Through the Product Life Cycle
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Product Life Cycle
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New Product Strategies
First-to-market Follow-the-leader Me-too Application engineering
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Collective Creativity
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Creativity Techniques
Include: Brainstorming Nominal Group Technique Attribute-listing Forced-relationships Mindmapping
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Characteristics of Creative People
Self-confidence and independence Curiosity Approach to problems Personal: loners, game players, creative writing
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Kinds of People Needed for Technological Innovation
Idea generator Entrepreneur Gatekeeper Program managers Sponsor or Champion
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Problem Solving
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Engineering Problem Solving Approach
Define the problem Collect and analyze the data Search for solutions Evaluate alternatives Select solution and evaluate the impact
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New Product Development Stages
Conceptual Technical Feasibility or Concept Definition Development Commercial Validation Production Product Support Disposal Stage
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Concurrent Engineering
Set of methods, techniques, and practices, that: Consideration within design phase of factors from later in cycle Produce design of processes Facilitate reduction of time required to translate design into products User ability to meet user’s needs
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NIST Innovation Engineering
Focuses on Creativity Customer Demand Meaningful Unique
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The Relationship WOW Meaningfulness SOS WEIRD Uniqueness
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Stimulus Response Model
Stimuli Stimuli Eureka Stimuli
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Diversity Multiplies Stimuli
What do you think of ???
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Diversity Multiplies Stimuli
“beauty” “Vitamin C” “Rose Water” “Tango”
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Osborn’s Creativity Principles
Deferment of Judgment Quantity Breeds Quality
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Related/Unrelated Stimulus
Free Association Unique Idea Analyzed 430 playground accidents, 31% fractures. Swings, bars accounted for 71% of accidents. 10% occurred without equipment.
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Related/Unrelated Stimulus
Free Association Unique Idea Analyzed 430 playground accidents, 31% fractures. Swings, bars accounted for 71% of accidents. 10% occurred without equipment. African Safari
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Customer Problems as Stimulus
Real Problem Meaningful Idea Student Parking
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Customer Problems as Stimulus
Real Problem Meaningful Idea Student Parking Stu Parking
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From Weird to WOW SOS Weird Idea WOW Idea
Breakfast with coffee, toast, cereal
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From Weird to WOW SOS Weird Idea WOW Idea
Breakfast with coffee, toast, cereal Lot’s of kitchen gadgets, No cupboards
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Mind Mapping Related: Types of Customers Related: Occasions Breakfast
Unrelated: Rock & Roll Ideas for New Type of Pizza Related: Occasions Unrelated: Smart Phones Breakfast
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Innovation Engineering
Problem, Promise, Proof
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Customer Problem Frequent Small prob. Big Problem Product/Service
Child Day Care Center
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Customer Problem Frequent Small prob. Big Problem Product/Service
Child Day Care Center Home Foundation
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Foundation Float
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Benefit Promise Promise Unique Item Features Why should I care
Foundation Float
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Benefit Promise Promise Unique Item Features Why should I care
Foundation Float Dina’s Kitchen Prep
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Numeric Promise: Why should I care
Item Numeric Promise: Why should I care K-Flab Away helps you Lose weight
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Numeric Promise: Why should I care
Item Numeric Promise: Why should I care K-Flab Away helps you Lose weight TruGreen lawn care makes your yard look great
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Planning Manufacturing Facilities
Area selection Community selection Site selection Common errors
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Area Selection Location of markets Location of materials
Transpiration facilities Labor supply Location of other plants and warehouses
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Community Selection Managerial preferences Community facilities
Community attitudes Community, government and taxation Financial inducements
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Site Selection Size of site Topography Utilities Waste Disposal
Transportation facilities Land costs
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Common Errors in Facility Location Analysis
Labor cost miscalculations Inadequate labor reservoir Lack of distribution outlets Underestimated importance of taxes Purchasing unsuitable building
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Layout Planning Definition
Comprised of all activities involved in selection for and transportation routes among departments, processes, work centers, machines, and service functions.
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Objectives of Layout Planning May Include:
Minimize materials-handling costs Reduce congestion of personnel and material Increase safety of personnel Increase labor efficiency Improve morale
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Objectives, cont. Facilitate communication and coordination
Provide operations flexibility Increase quality of working life Others, such as Fung shui
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