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Innovative Ship Design with Less Ballast Water and Less GHG

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1 Innovative Ship Design with Less Ballast Water and Less GHG
TANKER STRUCTURE COOPERATIVE FORUM  2016 Shipbuilders Meeting Innovative Ship Design with Less Ballast Water and Less GHG 株式会社 名村造船所 夏城 力 October 27th, 2016 Riki Kashiro Namura Shipbuilding Co., Ltd

2 Introductory Part The growing demand to reduce the impact of ballast water movement and GHG emissions from shipping One of the solutions: An Innovative Ship Design that uses Less Ballast Water, Less Fuel and emits Less Green House Gases The Design is based on the Concept of MIBS

3 MAIN POINTS What is MIBS? Can MIBS be realized?
Aiming at Better Design

4 Draught & Trim in Ballast Cond. 2. Reduced Bow Draught /Greater Trim
1. What is MIBS? Concept Feature in Feature Effect-1 in case Effect-2 Effect-3 As a results MInimal Ballast water Ship = MIBS Midship Section 1. Large Rise of Floor less Girth Length Full less Wetted Surface Area Resistance lever off ①Fuel consumption and GHG emissions can greatly reduced at ballast, may goes up or down slightly in full load . Therefore, the averages do decrease. ②Ballast water needed can be also reduced drastically. Ballast less Resistance Less Sectional Area equivalent* Displacement same Cargo Deadweight less Displacement less Ballast Water needed Draught & Trim in Ballast Cond. 2. Reduced Bow Draught /Greater Trim Girth Length less Resistance less Sectional Area less Ballast

5 2. Reduced Bow Draught /Greater Trim
2 Main Features MInimal Ballast water Ship = (MIBS) Midship Section 1. Large Rise of Floor Draught & Trim in Ballast Cond. 2. Reduced Bow Draught /Greater Trim

6 Feature 1 Midship Section 1. Large Rise of Floor (RF)

7 Reduced Bow Draught (df ) /Greater Trim
Feature 2 Draught & Trim in Ballast Cond. 2. Reduced Bow Draught (df ) /Greater Trim df df0

8 Girth Length (Lg)and Sectional Area(Am) under waterline corresponding to a given draught

9 Comparison of Girth Length and Sectional Area
For same B & d, Lg, Am: MIBS < Conv. To maintain equivalent full, Am: MIBS ≒Conv. (with greater d) Lg: MIBS < Conv. (with above d)

10 More about Feature 1 Rise of Floor
Effect-1 in case Effect-2 Effect-3 1. Large Rise of Floor less Girth Length Full less Wetted Surface Area Resistance lever off Ballast less Resistance less Sectional Area equivalent* Displacement same Cargo Deadweight less Ballast Water needed ?

11 More about Feature 2 Reduced Bow Draught
Effect-1 in case Effect-2 Effect-3 2. Reduced Bow Draught /Greater Trim less Girth Length Ballast less Wetted Surface Area less Resistance less Sectional Area less Displacement less Ballast

12 Some Footnotes extensions of d
What change does Rise of Floor make? Relationship of Dimensions: Displacement ∇= L x B x d x Cb Using Cb=Cm x Cp, leads to Displacement ∇ = L x (B x d x Cm) x Cp where Cb: block coefficien Cm: midship section coefficient Cp: prismatic coefficient A midship section with rise of floor has smaller sectional area, Cm, and Cb than a conventional midship section with same B and d, therefore a ship with this midship section has less displacement. From the above formulas, extensions of L, B, d, and/or Cp can be adopted to recover lost displacement due to rise of floor. extensions of d

13 Some Footnotes What change does Rise of Floor make? Relationships: Sw~Lg and ∇ ~Am Approximately, wetted surface area, Sw : ∝ ship Length (L) x midship girth length (Lg) displacement, ∇ : ∝ ship Length (L) x midship sectional area (Am) Hence Sw and ∇ decrease with Lg and Am, respectively, from the conventional values.

14 Some Footnotes Why does Resistance decrease ? Resistance(R): = ( {Cf(1+K)+dCf} xSw + rw x∇2/3 ) x V2 = ( C1xSw + C2x∇2/3 )xV2 1st term(viscous drag) >> 2nd term(wave-making drag) 1st term > 80%, for bulkers and Tankers. Cf, dCf: const. K, rw : differ C1: differs slightly between a MIBS and a nearly same size conventional ship, can be approximately taken as const. Thus R is dominated by Sw. Since Sw is approximately proportional to girth (Lg) , thus, in general, R decreases if girth Lg goes less.

15 Effect of MIBS Concept Feature in Feature Effect-1 in case Effect-2 Effect-3 As a results MInimal Ballast water Ship MIBS Midship Section 1. Large Rise of Floor less Girth Length Full less Wetted Surface Area Resistance lever off ①Fuel consumption and GHG emissions can be greatly reduced at ballast, may goes up or down slightly in full load. Therefore, the averages do decrease. ②Ballast water and relevant system needed can be drastically reduced. Ballast less Resistance Sectional Area equivalent* Displacement same Cargo Deadweight less Displacement less Ballast Water needed Draught & Trim in Ballast Cond. 2. Reduced Bow Draught /Greater Trim less Resistance less Sectional Area less Ballast

16 Previous Research Result based on Model Test
VLCC Conventional Ship MIBS Case a Case b Case c Case d Length, bp (Lpp, m) 324 Breadth (B, m) 60 Depth (D, m) 29 30 31 Design Draught (d, m) 20.5 21.5 Height of Rise of Floor (Hr, m) 8.5 Bow Draught in Ballast Condition (d, m) 7 4 3 Deadweight (DWT, t) Ballast Water (BW, t) 85 000 40 000 31 000 30 000 29 000 BW Reduction 0% 52% 64% 65% 66% Fuel/GHG Reduction (Full / Ballast) -1% / 11% / 16% 3% / 17% 4% / 20% GHG Reduction(Average) 5% 8% 10% 12%

17 More friendly to the environment ! and More economical for customers !
Advantages of MIBS 1. Total ballast water usage can be reduced more than 60% , and the corresponding pumping/treatment system can be scaled down Therefore installation space, electric power, initial cost, maintenance cost, etc., can be cut down, and the ballast water movement is greatly decreased The averaged fuel consumption and GHG emissions in full load condition and ballast condition can be reduced more than % . The design can mitigate environmental pollution and save your money! It is More friendly to the environment ! and More economical for customers !

18 2. Can MIBS be realized? Is this design compliant with the rules and the regulations? Can this kind of ships be operated? Can this kind of ships be built? in viewpoint of Performances Safety

19 Is this design compliant with the rules and the regulations?
Dimensions and hull forms LCSR/B > B/D < Cb > 0.6 Tank arrangements and capacities dm ≥ L trim ≤ L full immersion of the propeller Bridge visibility Blind distance ≤ min(2xLoa, 500m)

20 Is this design compliant with the rules and the regulations?
Structure and Midship Section Shape VLCC: Bilge Hopper, L.BHD, Double Bottom, Double Hull BWT, COT Other Ship Type Examples:

21 Structure of Bilge Hopper

22 Structure of Web Section

23 Is this design compliant with the rules and the regulations?
Ship Motion Slamming & Bow Draught(df) Rolling & Bilge Keel

24 Is this design compliant with the rules and the regulations?
ClassNK (NIPPON KAIJI KYOKAI) had reviewed the basic design including stability calculation and main structural drawings of our VLCC with the MIBS Concept, and granted AIP (Approval in Principle) to it on 25 February 2013.

25 Is this design compliant with the rules and the regulations?

26 Can this kind of ships be operated?
Tug pushing Mooring Motion Operational Cost

27 Can this kind of ships be built?
Mooring Docking block arrangement Initial Cost

28 Does Cost rise? material cost related to BWTS about 50%
Initial Cost: There is increase or decrease in hull construction cost. However, the total cost (initial and/or operational) is cut down because the reduction of BWTS/fuel related cost is prominent. Increased Cost: man hours due to more complicated structural shape Increased or Decreased Cost ? hull construction material cost Decreased Cost: material cost related to BWTS about 50% Operational Cost: Decreased Cost: operational cost related to fuel >10% operational cost related to BWTS >50%

29 3. Aiming at Better Design
Part 1. Optimization of Principal Dimensions : L, B, d, D, Cb Midship Section: Hr, etc. Trim: df, etc. Part 2. Sensitivity Analyses of Reduction rates to Hr Reduction rates to df

30 Part 1. Optimization Typical Cases
Bow draught df- or Conv. Midship RF or Conventional Extension of Dimensions Reduction Rate Ini. Hull Const.Cost d B L DWT Fuel or GHG Fuel or GHG* BW Base Conv.(df=7) Conv.(Hr=0) 20.5 60 324 C1 /RF &df- df-4=3 Hr=8 6% 13% 7% 69% - - C2 /RF d+&df- d+1=21.5 12% 71% - C3 /RF B+&df- B+4=64 1% 9% 8% + + C4 /RF L+&df- L+16=340 68% + C5 / df- 3% 39% C6 /RF d+ 32% ( *: For C1 & C3, “reduction rate of GHG - reduction rate of deadweight” is used instead as “relative” or “net” reduction rate Deadweights in other cases are kept the same as the base case. )

31 Summary Result for Typical Cases
GHG R* 7%* 12% 8%* 9% 3% 6% BW R 69% 71% 68% 39% 32% (*: For C1 & C3, “reduction rate of GHG - reduction rate of deadweight” is used instead as “relative” reduction rate. Deadweights in other cases are kept the same as the base case. )

32 Sensitivities of Reduction Rates to Hr
Various Heights of Rise of Floor Sensitivities

33 Sensitivities of Reduction Rates to df
Various Bow Draughts in ballast condition Sensitivities df df0

34 Larger RF and shallower df ?
Lager rise of floor, or shallower bow draught in ballast condition has better reduction effects. However, there are pros and cons to everything. As we have discussed, too large rise of floor or too shallow bow draught may cause problems in operation and/or construction of a ship. What should we do?

35 Concluding Part Based on the above studies, I would like to propose a realistic, step by step application of the innovative design philosophy, i.e., reduced df only at a first stage smaller RF additionally at the second stage and then large RF at the third stage

36 Innovative Ship Design with Less Ballast Water and Less GHG
Thank you Innovative Ship Design with Less Ballast Water and Less GHG 株式会社 名村造船所 夏城 力 October 27th, 2016 Riki Kashiro


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