1. Automotive Use Case Collaborative Monitoring
H2020-Project: CREMA
Cloud-based Rapid Elastic MAnufacturing
Simon Osborne
Control 2K
Jessica Gil
Tenneco
Automotive Use Case
Collaborative Monitoring

2. Control 2K: Use Case Technical Partner
Simon Osborne
Control 2K, Wales
Established 1999
Member of TANet
Web Technology
Industrial Training
Manufacturing Systems
Industreweb 4.0 Platform

3. Use Case Background Tenneco-Walker EU TANet
Ride Control Division [Belgium]
TANet
Control 2K [UK]
Tenneco Clean Air [UK] is a customer
Work Instructions
Data Capture

4. Industreweb 4.0
Focus on making the best use of valuable sources of data
PLC, HMI, CNC, Legacy Systems
Shop floor wired & wireless networks
Applications
Data Capture, Processing, Visualisation
Alerting & Notifications (Send , SMS…)
Simulation & AR

5. Use Case Objectives
Extend existing monitoring of Welding & Testing production cells:
Collaborative Tools
Asset Tracking & Finding
Error Proofing
Big Data Analytics
Optimisation of asset selection

6. Use Case Prototype - WTC
Robot & Test cells commissioned at Waterton Technology Centre
Industreweb interfaced with robot controller and Siemens PLC
Welding current, testing results, OEE inputs
Ubisense Smart Factory Sensor Network
Tag products, tooling and operators
Implement CPS Device
Smart Glasses, PROGlove
Integration with the CREMA cloud services
Location Sensors
Robot Cell
Asset Tags

7. The Architecture
Cloud
Fog
Industrial Internet of Things

8. – Global Presence Global manufacturing company
Leader in Clean Air and Ride Performance
Design
Manufacturing
Distribution
15 Globally-networked engineering centers
93 locations around the world
24 Countries on 6 continets.

9. ​Two divisions composed by different brands:
Clean Air products and systems designed to meet global emission regulations  anywhere in the world
Advanced suspension technologies that deliver performance, comfort and the power to differentiate vehicles.

10. Automotive Use Case Collaborative Monitoring
Dashboard
User Requirements
Automotive Use Case
Collaborative Monitoring

11. Production Schedule Dashboard
No problem found
Problem found
No Shift

12. Identify Potential Production Barrier

13. Operator Asset una

14. Production Schedule Dashboard

15. Production Schedule Dashboard

16. Production Schedule Dashboard

17. Production Schedule Dashboard

18. KPI: Overall Equipment Effectiveness

19. Automotive Use Case Collaborative Monitoring
Collaborative Support
User Requirements
Automotive Use Case
Collaborative Monitoring

20. CPS for maintenance support
Some problems occurred in this machine while you were out. Check signals.
When the camera focus on the machine which you are going to work with.
Accept
List
Check problems
Check problems
Yes No

21. Creation of tickets for support issues
Ticket X3253e: Nozzle misalignment
Date: 1 day ago
Solution: …
Learn more
Accept
Problem checked – you can continue with other failures.
Ticket X3253e: Nozzle misalignment
Date: 1 day ago
Operator:
Support department:
Contact:
Cause: …
Solution: …
How to prevent: …
Ticket
Problem
Solution
X3253e …
X7553e
X3256t
X7j52e
Historical
Accept
Accept

22. Multiple support media
Video call
Live chat
Send Video
Send Picture
Call

23. Dynamic Support response
- Picture showing where could be the problem and explanation
- Video showing where could be the problem and explanation
Support Answer
- Explanation
- Request to call / or incoming call
- Message explaining that due to the severity of the problem a technical expert has been sent (Date and hour)

24. Support history library
Where do you want to search? X
Problems related with this machine
0-1 Week
Last 3 months
Problems related with this machine model X
Last 15 days
Last 6 months
Problems related with this kind of machine (all Tenneco plants)
Historical
Mark location of the problem:
Type of problem:
Key words:
Electric
Electronic
Mechanic X
Other
All
Consequences of problem:
Strange behavior of the machine
Choose location of the problem:
Stop of production X
All
Bad outputs
Accept
Cancel

25. Summary Outcomes Extend the capabilities of Industreweb 4.0
Cloud connectivity
Asset tracking
Big Data Analytics
Support for Collaborative / CPS Technologies
Be able to offer more to Tenneco as a customer
Control 2K can access to new Markets
Sensors

26. Questions? Simon Osborne sosborne@control2k.co.uk Jessica Gil
Questions?