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Introduction to Flann Microwave
Representative presentation September, 2016
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Flann Microwave Background
Established 1956 Moved to Cornwall in 1970 Family-owned and independent ISO 9001:2008 working towards 2015 62 staff 11 Engineering (5 RF, 3 Mechanical, 2 Electronics, 1 Production) 29 Production / Test 2 QA / H&S 2000 m2 (18,000 sq. ft) Factory - freehold Vertically integrated
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Offering Standard waveguide products (to 500 GHz)
Custom waveguide sub-assemblies Bent waveguide Integrated sub-assemblies (antennas, circulators, filters, attenuators, phase-shifters, splitters, actives, etc.) Test & Measurement Products (Attenuators, phase shifters, couplers, reflectometers) Services (Calibration, measurement, on-site validation) Metrology Calibration kits (including OEM for major players) Reflectometers, Calorimeters, Frequency meters Consultancy
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Value proposition Internationally recognised experts
Measurement Millimetre-wave components Combining RF and Mechanical engineering Experience and legacy of waveguide designs Providing the potential for saving time, cost, size, weight Design for requirement – not just bolt together components Facilities and control Design – make – validate all onsite
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Design / manufacture capability
RF Tools: HFSS, Microwave Wizard, 60 year back-catalogue! Mechanical: AutoCAD Inventor 3D – includes FEA Machining CAM system: EdgeCAM CNC and manual milling CNC and manual turning Assembly Soldering and Brazing (RoHS and Lead) Welding (TIG and MIG – Aluminium and Steel) Precision assembly under microscope
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Applications Military (Ground, sea, air) Commercial Wireless
Electronic warfare Radar Antenna Missile Commercial Wireless Communications Space Medical EMC Educational
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Design / manufacture capability
Bending Shim, low-melt and unfilled Plating & finishing Copper, Gold, Silver, Nickel, Tin Aluminium – Alocrom 1200 and Iridite (RoHS) Paint – spray and dip Electroforming Precision waveguide, antennas, tapers & transitions Re-usable or disposable mandrels Test Mechanical: Optical measurement system RF: Vector Network Analysers to 500 GHz
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Custom Waveguides and Assemblies
Microwave Radio fade margin network WG20 High power pulsed radar subsystem WG22 Hybrid flexible / rigid waveguide system assembly in WG14 & 15 Millimetric waveguide sections WG25
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Test and Measurement Products
Programmable RVA Manual Attenuators Calibration Kits Controller Switches Phase Shifter
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Millimeter & Sub-Millimeter Calibration Kits
Features Models from 110 GHz to 500 GHz 3 Metrology Grades NPL Applied Technology TRL Calibration Finger Grips Applications Millimeter & Sub-millimeter Waveguide Vector Network Analysers Calibration Precision Measurements
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Waveguide Component Products
E & H Plane Bends Twists Straight Sections Filters / Diplexers Waveguide to Coax Adaptors
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Waveguide Component Products
End Launch Transitions OMT’s Fixed Attenuator High power Termination Double Ridge Couplers 1.0 mm Coax Adaptors
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Waveguide Switches Features Applications 2.6 GHz to 500 GHz
High repeatability or high speed Applications SATCOM Systems Switching Networks
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500 GHz Products Rotary Vane Attenuators Directional Couplers
Terminations Calibration Kits
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Antennas 2 to 18 GHz 18 to 40 GHz Dual Polarized Dual Polarized
Standard gain horn antennas 1 to 330 GHz 2 to 18 GHz Dual Polarized 18 to 40 GHz Dual Polarized Lens Horn Antenna 4 – 140 GHz Near Field Probes to 330 GHz Sectoral Horn Antennas
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Company structure Company Chairman Colleen Fleming
Widow of Bernard Fleming, founder All shares owned by the Fleming family Day-to-day operation managed by Executive team Owners determined that Flann should remain independent Self-contained on Bodmin site US subsidiary for sales only Factory and land owned by the Company. Naturally conservative Company has significant cash assets
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Plans for 2017 onwards Investment Products and services Equipment
Machining capability, CMM Processes Space-qualified joining / assembly New plating processes Factory upgrades Products and services Calibration (ISO 17025) Integrated mm-wave assemblies to 500 GHz+ Space flight components and subsystems Alternative production methods – moulding, 3D printing Expanding the problem-solving part of our business
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