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By: Maryam Tangestanifard Supervisor: Prof. H. S. Ghaziaskar
Supercritical Fluids as Solvent in Chemical Synthesis By: Maryam Tangestanifard Supervisor: Prof. H. S. Ghaziaskar
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Definition of a Supercritical Fluid
Definition by IUPAC A mixture or element: Above its critical pressure (Pc) Above its critical temperature (Tc) Below its condensation pressure The critical point represents the highest T and P at which the substance can exist as a vapour and liquid in equilibrium
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Supercritical Fluids Near-critical region: region extends all around the critical point, but nonsupercritical section only subcritical liquids: Liquid phases at temperatures below but not too far below Tc subcritical gases: subcritical gases are those at pressures below Pc
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Characteristics of a Supercritical Fluid
Dense gas Densities similar to liquids Occupies entire volume available Solubilities approaching liquid phase Dissolve materials into their components Completely miscible with gases (N2/ H2) Diffusivities approaching gas phase Viscosities nearer to gas Diffusivity much higher than a liquid Density, viscosity, diffusivity and solvent power dependent on temperature and pressure
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Advantages of SCF Energy cost due to elevated pressures and temperatures More expensive than traditional solvent systems Safety hazards related to high pressure and temperature Using the fluids must have some real advantage Advantages fall into four categories Environmental benefits Health and safety benefits Process benefits Chemical benefits
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Health, Safety and Environment Benefits
Replaces “less green” liquid organic solvents No acute toxicity (H2O and CO2) No liquid wastes (except water) Non-carcinogenic (except C6H6) Non toxic (except NH3) Non-flammable (CO2, H2O)
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Chemical Benefits High reaction rate due to:
Dissolving capabilities High concentration of reactant gases ( H2 / O2 ) Eliminating inter-phase transport limitations Higher diffusivities than liquids Better heat transfer than gases Variable dielectric constant (polar SCF) Adjustable solvent power Enhanced catalytic activity due to anti-coking of scCO2 Higher solubilites than corresponding gases for heavy organics Improved catalyst lifetime High product selectivities Increased pressure may favour desired product selectivity
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Chemical Benefits High reaction rate due to:
Dissolving capabilities High concentration of reactant gases ( H2 / O2 ) Eliminating inter-phase transport limitations Higher diffusivities than liquids Better heat transfer than gases Variable dielectric constant (polar SCF) Adjustable solvent power Enhanced catalytic activity due to anti-coking of scCO2 Higher solubilites than corresponding gases for heavy organics Improved catalyst lifetime High product selectivities Increased pressure may favour desired product selectivity
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Applications Catalyzed reactions Alkylation Amination Cracking
Gasification Esterification Fischer-Tropsch Synthesis Hydrogenation Isomerization Oxidation Polymerization
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High heat of combustion
Why Hydrogen? High heat of combustion per unit weight No pollution Recyclable U.S. Energy Information Administration foresees a 56% increase in the world energy demand in the following 30 years. CO2 emissions already increased from to billion metric tons from to 2014, and in 2040 it is expected to reach 45.5 billion metric tons
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H2 Utilization Fuel cell vehicle application
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Electrolysis with renewable energy
Hydrogen Production Bio-hydrogen (Green algae) Electrolysis with renewable energy High-Temperature water splitting
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Natural Gas Gasification
Steam Reforming CH4 + H2O → CO + 3H2 (Ni Catalyst) H2/CO = 3 Endothermic Favored for small scale operations Partial Oxidation CH4 + ½O2 → CO + 2H2 H2/CO ≈ 1.70 Exothermic Favored for large scale applications Autothermal Reforming A combination of Steam Reforming and Partial Oxidation
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Why Biomass to hydrogen?
Biomass has the potential to accelerate the realization of hydrogen as a major fuel of the future. Biomass is renewable, consumes atmospheric CO2 during growth and is a CO2 neutral resource in life cycle. It can have a small net CO2 impact compared to fossil fuels.
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What is Biomass Gasification?
Conversion of solid fuels into combustible gas mixture called producer gas (CO + H2 + CH4)
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Gasification of Wet Biomass
Conventional thermal gasification High temperature (900°C) Drying required Gasification Anaerobic digestion Slow reaction rates fermentation sludge and wastewater from the reactors supercritical water gasification Supercritical conditions No drying required
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Hydrothermal Conversion of Biomass
The term hydrothermal refers to an aqueous system at temperatures and pressures near or above the critical point of water. Hydrothermal conversion of biomass can be classified as: Carbonization Oxidation liquefaction gasification
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Comparison of SCWG with the Other Biomass Conversion Routes
Total efficiency of heat utilization processes versus biomass moisture content
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SCW as a Solvent Solubility of limits of various salts at 25 MPa
Benzene solubility in high-pressure water
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SCW as a Reactant Water as a reactant
Contributions in hydrolysis reaction Resource of hydrogen Resource of radicals
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SCW as a Catalyst Acid catalyzed reactions of tert-BuOH in SCW
Disproportionation of benzaldehyde in SCW
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Catalytic Supercritical Water Casification
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Oxidation in scH2O (SCWO)
Oxidation reaction
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Oxidation in scH2O (SCWO)
SCWO of organic wastes Complete oxidation to CO2 Complete miscibility of nonpolar organic with scH2O Single fluid phase Faster reaction rates With or without heterogeneous catalyst Motivation for catalyst: Reduce energy and processing costs Target: Complete conversion at low temperatures and short residence time Supercritical water is much used for the total oxidation of organic wastes to co2. This technologi provides an alternative to more established waste and wastewater treatment methods such as incineration and wet air oxidation. The co2 yields and selectivitys from catalytic scwo were much higher than those from gas-phase catalytic oxidation. The use of water gives a faster reaction rate compared to the conventional methods
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Fischer-Tropsch Synthesis
X G L Coal Biomass Natural Gas Gasification Syngas Processing Fuel & Chemicals Fischer- Tropsch Synthesis Syncrude Refining & Upgrading
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strong hydrogenating catalyst
Main Reactions Alkane formation favored by H2/CO nCO + (2n+1)H CnH2n+2 + nH2O strong hydrogenating catalyst Alkene formation nCO + 2n H CnH2n + nH2O favored by H2/CO Water-gas-shite reaction CO + H2O CO2 + H2 WGS activity is high in Fe catalyst and low in Co or Ru catalyst Helpful to adjust H2/CO ratio
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Technology/ Reactors Fluidized Bed Reactors Fixed Bed Reactors
Better temperature control High yields for Gasoline and light products Fixed Bed Reactors Originally used Challenges associated with removal of heat
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Technology/ Reactors Slurry Reactors
Small catalyst particles suspended in a liquid with low vapor pressure Low Temperature Flexible design High yield for waxes
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Comparison of Supercritical FTS with Conventional FTS
Catalytic activity Increased catalyst pore accessibility in SC-FTS Enhanced product desorption In situ extraction of heavy products Heat transfer Enhance thermal conductivity leading to improved heat transfer Maximum temperature difference along the reactor in the supercritical phase was around 5 °C compared to 15 °C in the gas phase Catalyst stability Fast removal of wax from catalyst pores Temperature distribution in supercritical fixed bed reactor Product selectivity Hydrocarbons distribution CH4 and CO2 selectivity Olefin distribution
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Product Selectivity in SC-FTS
Hydrocarbons distribution Low H2/CO ratio leading to lower methane selectivity and higher chain propagation More free and active sites for re-adsorption and enhanced chain growth High residence time in the GP-FTS can lead to lower chain growth CH4 and CO2 selectivity In the SC-FTS, there is a decrease in methane selectivity even as syngas conversion increases Local overheating of the catalyst surface in the GP-FTS Diffusivity of hydrogen is higher than that of CO in the GP-FTS Olefin distribution
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Supercritical Fischer- Tropsch synthesis
Different CO-conversions due to different rates of diffusion DGASS > DSCF > Dliquid Different Chain growth probabilities due to CO:H2 diffusion Similar SCF and gas diffusion inside the catalyst pore Effective molar diffusion in the supercritical phase By looking at the results in the table one can se that the CO conversion in the scf is inbetween the conversion in gas and liquid phase, but it is much closer to the conversion in gas phase. The product effluent is higher for scf than for both gas-phase and liquid phase reactions. The chain growth possibility is higher for gas-phase and scf than for the liquid phase. This is probably due to the different CO:H2 diffusivities in the different phases. Similar diffusion in scf and gas inside the catalyst pores
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Distribution of Hydrocarbon Products
Carbon Number The alkene content decreased with increased carbon number for all phases Increase in hydrogenation rate relative to diffusion rate Longer residence time on catalyst surface for high molecular weight hydrocarbons Higher alkene content in SCF Alkenes were quickly extracted and transported by SCF out of the catalyst Minimizing re-adsorption and hydrogenation
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Wax Production Addition of Heavy Alkene to the Supercritical Phase
synthesis of waxy hydrocarbons through FTS reaction - catalyst bed and reactor blockage by wax - Selective synthesis of waxy hydrocarbons not easy Studied the effect of addition of heavy alkenes Addition: 4 mol% (based on CO) 1-tetradecene and 1-hexadecene Catalyst: Co-La/SiO2 Temperature: 220°C Pressure: 35 bar Supercritical fluid:n-pentane (Tc=196.6°C, Pc=33.7 bar) p(CO+H2) = 10 bar
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Wax Production Addition of Heavy Alkene to the Supercritical Phase
Carbon chain growth accelerated by addition of alkenes Alkenes diffuse inside the catalyst pores to reach the metal sites Adsorb as alkyl radicals to initiate carbon chain growth suppression of methane formation, high CO conversion and low C02 selectivity The resulting chains are indistinguishable from chains formed from synthesis gas Addition of heavy alkenes does not have any effect in gas phase reactions
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Conclusions Control of phase behaviour
SCF (used as solvent or reactant) provides opportunities to enhance and control heterogeneous catalytic reactions: Control of phase behaviour Elimination of gas/liquid and liquid/liquid mass transfer resistance Enhanced diffusion rate in reactions Enhanced heat transfer Easier product separation Improved catalyst lifetime Tunability of solvents by pressure and cosolvents Pressure effect on rate constants Control of selectivity by solvent- reactant interaction
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Conclusions Compared with the conventional methods SCWG process is characterized by: its high reaction efficiency and H2 selectivity and can be fed by high moisture content material . If the good cost performance can be provided, SCWG process holds great potential to be large-scale commercialized in the future. In the SC-FTS the overall product distribution shifts towards heavier products compared to GP-FTS. The olefin content in supercritical media exceeds those in other reaction phases The CO2 yields and selectivitys from catalytic SCWO were much higher than those from gas-phase catalytic oxidation.
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References Yakaboylu, O., Harinck, J., Smit , K. G., Jong,W., Review of Supercritical Water Gasification of Biomass: A Literature and Technology Overview. Energies 2015, 8, 859. Matsumura, Y., Minowa, T., Potic, B., Review of Biomass gasification in near- and super-critical water: Status and prospects. Biombioe. 2005, 29, 269. Guo, Y., Wang, S. Z., Xu, D. H., Gong, Y. M., Ma, H. H., Tang, X.Y., Review of catalytic supercritical water gasification for hydrogen production from biomass. Renewable and Sustainable Energy Reviews 2010, 14, 334. Mogalicherla, A. K ., Elbashir,N. O., Development of a Kinetic Model for Supercritical Fluids Fischer-Tropsch Synthesis. Energy Fuels 2011, 25, 878. Anastas, P, T., Heine, L. G., Williamson, T. C., Green Chemical Syntheses and Processes. Eds.; ACS symposium series 767; American Chemical Society: Washington, DC, 2000, pp Elmalik, E. E.,Tora, E., Mogalicherla, A. K ., Elbashir,N. O., Solvent selection for commercial supercritical Fischer–Tropsch synthesis process. Fuel Processing Technology 2011, 92, 1525
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