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Prime Focus Imaging Spectrograph Status
8 of 9 collimator and 6 of 9 camera lenses received (including all CaF2 lenses) Slitmask mechanism assembled and wired, waveplate mechanism assembled Structure in fabrication at Rutgers Waveplates shipping; beamsplitter due next month Mass under control: margin improved 11.8 15.3 kg Control system wiring, S/W in progress With >96% awarded, use of budget reserve is 77% Concerns: schedule Oct 26, 2003 SSWG
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Optics Collimator- looks like it will be ready in time for the structure (Jan) Camera- Unless coating goes faster than vendor schedule (12 wks), will becomes critical path and could delay delivery. Need by Mar Detector- Want 1 month before camera Still in fab; awaiting new delivery date Asphere delayed on month "Pickup" element: awaits asphere Vendor broke 2 NaCl blanks; new ones just received Oct 26, 2003 SSWG
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Collimator Fused Quartz Fused Quartz CaF2 Fused Quartz CaF2 (NaCl)
Oct 26, 2003 SSWG Fused Silica CaF2
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Camera (Fused Silica asphere) CaF2 Fused Silica CaF2 CaF2
(Fused Silica “pickup”) NaCl Fused Silica (Fused Silica field flattener) Oct 26, 2003 SSWG
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The Prime Focus Imaging Spectrograph
Grating Server Collimator Optics Camera Detector Dewar Slit Mask Server Waveplate Mechanism Filter Server Articulation Rail Open Truss Structure Oct 26, 2003 SSWG Fabry-Perot Etalons
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Structure & Mechanisms
Slitmask Mechanism Structure Base Jig Waveplate Mechanism Oct 26, 2003 SSWG
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Procurement Status Item PDR Estimate Now Low bid Other bidders Status
Company Delivery CaF2 Blanks $98,116 $120,260 Oken 80d Bicron Received, including $32,800 in spares Fused Silica Blanks $9975 Dynasil 4 wk Corning, Oken Received, including 1 spare NaCl Blanks $10,020 Hilger 6 wk Rubicon Received, including 4 replacements Fused Quartz Blanks $13,650 75 d Heraeus Received Lens Fab- asphere $168,714 $33,000 Coastal 20 wk TORC, Tinsley Awarded spheres $31,215 Janos 8 wk Coastal, TORC, HJOL MgF2/ Solgel coatings $55,918 Cleveland Crystal soliciting more Multilayer Coatings $12,300 Spectrum Thin Films RMI Waveplates $120,000 $83,000 Halle 6 mo none Beamsplitter $44,100 $53,100 Karl Lambrecht 30 wk Reynard Oct 26, 2003 SSWG
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Procurement Status - II
Item PDR Estimate Now Low bid Other bidders Status Company deliv VPH Substrates $30,000 $11,850 United Lens 30 d HJOL, Coastal Received VPH Coatings $3,975 Spectrum Thin Films Quotation VPH Fabrication $24,950 Wasatch 8 wk CSL, KOSI Awarded SR Grating $8,696 Richardson 10 wk Zolotech Color Filters $10,000 Estimate Slitviewer Optics $4,700 TORC 6 wk Coastal, HJOL, Edmund, Zygo Slitmask Cutter $120,000 $123,405 US Laser 4 mo LPKF, ART Total $590,930 $610,014 Oct 26, 2003 SSWG
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Budget: Cost-to-Completion
With >96% of major purchased equipment awarded, have used 77% of budgeted reserve Remaining $169K available for mishaps and schedule problems Would pay for ~ 5 mo schedule stretch at highest salary burn rate Oct 26, 2003 SSWG
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Budget: Prognosis Positive deltas Negative Deltas
spare CaF2 blanks: $32,800. Will probably be recovered. SAAO labor ForEx losses $41K (how is this accounted?) NaCl and Fused Silica spares $8K design subcontractor ~$30K machining underestimates ~$20K Negative Deltas conservative PDR mechanism costs ~$9K Lens Fabrication savings ~25K Oct 26, 2003 SSWG
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Concern: Schedule Optics delivery critical path
Mechanism “waterfall” easily disrupted testing delayed until enough of control system is wired Testing phase: graduate student, postdoc (UW contribution) Detector delivery has only 4 weeks slack Etalon delivery has 2 months slack Ship 23 Aug, 2004 Arrive Sutherland 1 Oct, 2004 Uncertain commissioning schedule Oct 26, 2003 SSWG
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Mechanical Schedule Oct 26, 2003 SSWG
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Optics Schedule Oct 26, 2003 SSWG
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Control System Oct 26, 2003 SSWG
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Testing and Commissioning Schedule
Oct 26, 2003 SSWG
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Some Questions Filter complement
Etalon interference filters currently planned for imaging only (85 mm dia), not spectroscopy (125 x 85). Some suggestion for subset of larger ones for multislit applications (eg 510 nm region). Others? No plan for interference filters for imaging below 430 nm (etalon limit). Problem? How will we commission if SALT does not have full mirror complement? What is absolute minimum for turnover? Oct 26, 2003 SSWG
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