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Team #6: Staff Brian Gallert John Edwards Karl Silge BSEE.

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Presentation on theme: "Team #6: Staff Brian Gallert John Edwards Karl Silge BSEE."— Presentation transcript:

1 Team #6: Staff Brian Gallert John Edwards Karl Silge BSEE

2 Team #6: Expertise & Experience
Brian Gallert John Edwards Karl Silge Expertise: Electronics, Power Systems Experience: 3 Co-op Semesters @ GE Consumer/Industrial Expertise: Solar/Renewable Energy, Controls, electrical test equipment Experience: USAF, Tektronix, Northrop (Testing and Repair) Expertise: Electromagnetics, Electronics Experience: 5 Bucyrus as ME

3 Team #6: Contact Info Brian Gallert John Edwards Karl Silge Phone 1: Phone 2: Phone 1: Phone 1: Phone 2:

4 Team #6: Weekly Availability Worksheet
Time 1: R 2:00-6:00 Time 2: W 4:00-5:30 Time 3: F 9:30-12:00 Time 4: S 3:00-5:30 Time 1: R 2:00-6:00 Time 2: S 3:00-5:30 Time 3: W 4:00-5:30 Time 4: F 9:30-12:00 Time 1: R 2:00-5:30 Time 2: F 9:30-12:00 Time 3: W 4:00-5:30 Time 4: S 3:00-5:30 Brian Gallert John Edwards Karl Silge

5 Team #6: Weekly Project Meeting Plan
Weekly Meeting 1: 3rd floor comp lab, Thursday 2:00-6 PM Owned by John attended by Brian and Karl to discuss a design project Weekly Meeting 2: 3rd floor comp lab, Saturday 3:00-5:30 Owned by Brian attended by John and Karl to discuss a design project Note: Meeting Owners Send Weekly Notices, Record Business-Issues-Actions, Keep Weekly Attendance Records

6 Team #6: Total Resources
400 Man-hours $350 part availability for material and prototyping

7 Team #6: Decision Making
We will make decisions based on consensus.

8 Roles to Define & Assign
Project Integrator: Owns weekly progress reports to TA. Logistics and communication of team meetings. Develops and Tracks overall project plan. Integrates Block design plans. Tracks expenditures. Owns project level verification and validation plan, capture and documentation of results. (John) Presentation Mgr: Owns master MS Powerpoint slide set for team including formats, logos, fonts, colors, header/footer, backgrounds, rev control, submission of master floppy or CD for P1-P4 and Final Presentation. (Brian) Report Mgr: Owns master MS Word document for team including revision control, formats, logos, fonts, colors, header/footer, table of contents, submission of master floppy or CD for Final report. (Karl) Archive Web Mgr: Owns weekly backup of all electronic material generated that week. Backup for Presentation Mgr and Report Mgr. Management of any team Web site resources. (Karl) Assembly & Proto Mgr: Owns overall assembly level definitions, basic assembly drawings, master prototype & product parts lists, collection of block parts lists, procurement of proto components. Overall prototype mechanical and electrical assembly. (Brian) PCB Layout Mgr: Owns overall PCB layout, Block to PCB mapping, PCB tools, PCB design drawings, PCB procurement, PCB assembly including special tools, soldering, wire-wrapping, drilling, and gluing. (John)

9 Climate Window This device will allow a user to control the climate around a window. The system can adjust lighting, air filtering, outside noise, and temperature. User interface Controller Shutters, shades Noise control Air Filter Lights Fans, duct, ceiling

10 Climate Window Project Advantages
Control many different features though one device Theft prevention by making room appeared occupied Energy savings through power dimming when room is unoccupied. Scalable, modules may be added as required.

11 Climate Window Mode of Operation Adjustable Lighting
-The control system is connected to various sensors -User specifies climate conditions -System adjusts the noise baffles, fans, window shades or shutters, air filter, and window position to match the settings. Adjustable Lighting -Manual adjustment -Automatic setting -Power Save Mode when unoccupied

12 Climate Window User Interfaces
- Open or close shades or vents to change temperature - Select times of the day to turn lights on to make house appear occupied possibly create shadows. - Air Flow and Filtering - Sound levels

13 Gel electrophoresis controller
Monitor progress and control temperature of laboratory apparatus Contains optical sensor and thermocouple signal to control electric power and coolant flow rate. Keypad interface to set run temperature

14 Gel electrophoresis controller
Low power consumption, need simple 12 VDC and transformer/rectifier to produce 150V/50mA Control background and manual electrophoresis background means simple and inexpensive system could be developed

15 Gel electrophoresis controller
power supply controller Gel apparatus keypad coolant Temperature sensor optical sensor

16 Transistor/Diode Curve Tracer External Interfaces
PNP, NPN, diode plug in Curve Tracer User input settings Current Range Voltage Range Device Type Oscilloscope 120 VAC outlet

17 Transistor/Diode Curve Tracer Internal Block Diagram of Curve Tracer
Digital Functions Analog Functions clock Ramp Generator Signal Amplifier microprocessor Current Source I-V Converter User Interface DC Power Supply John Karl Brian

18 Transistor/Diode Curve Tracer Project Advantages
Cost effective vs. industry curve tracers Ease of use for inexperienced individuals Multi-functional for diodes and transistors High Range of voltage and current sources to view breakdown characteristics Rugged construction for student use

19 Transistor/Diode Curve Tracer
Ramp Voltage Source -DC sweep on device collector Incrementing Current Source -Broad range of base currents Mode of Operation -One DC sweep per base current -Obtain several curves for each base current

20 Transistor/Diode Curve Tracer
User Interfaces - Voltage range and increment - Current range and increment - Device to be analyzed (PNP, NPN, diode) Project Justification - Manageable number of design blocks for our team - Emphasis on electronics fits our expertise - Project can be used for university lab use

21 Project Proposal Transistor/Diode Curve Tracer

22 Project Motivation Immediate need for university lab use
Design fits the teams expertise of electronics Freedom to scale the project to accommodate more electronic devices for tracing Inexpensive alternative to industry curve tracer

23 System - Std Reqs: Market and Business Case
Competitors Market Size Average List Price Market Geography Market Demography Intended Application Material Cost Manufacturing Cost Annual Volume Gootee $1M/yr, est. $400/unit as sold to customers US/Canada Age 12+ Hobby, Education $100.00/unit in volume production $120.00/unit in volume production 2500 of units/yr

24 Basic Business Case Estimate the Average Product Selling Price (ASP$): $400 Estimate the Product Annual Sales Volume: 2500 Estimate the Per Unit Cost of all Parts and Materials using the above annual volume assumption: $100 Estimate the Per Unit Cost of all the Assembly, Test and Mfg using the above annual volume assumption: $120 Estimate the Total Development Cost in $ incl Labor+Material: $60,000 Calculate the Annual Sales $ = $400 x 2500 = $1M Calculate the Per Unit CM$ = $400 – $245 = $155 Calculate the CM% = $155/$400 = 38.75% Calculate the Annual CM$ = % X $1M = $387,500 Calculate the ROI Time in Years = $60,000 /$387,500 = .155 years

25 System - Std Reqs: Env & Safety
Min Operating Temp Range Min Operating Humidity Range Min Operating Alt or Press Range Min Storage Temp Range Min Storage Humidity Range Min Storage Alt or Press Range Max Storage Duration 10Co - 50Co 10 – 70 Rh% Sea level – 4000m 0 – 80 Rh% 3 Years

26 System - Std Reqs: Safety
Safety Standards Adhered to Canadian Stds. Association CSA :1992 Underwriters Labs UL :1994 UL 61010B-1:2003

27 System - Std Reqs: Power Interfaces
Energy Source List Source Connection List Min Operating Voltage Range Max Power Consumption Max Energy Consumption 120 VAC Temporary 102V – 132V 50 Watts Total 7500 Watt-Hours/Yr

28 System - Std Reqs: Mechanical
Max Volume Max weight Electrical I/F Connector(s) Max # of PC Boards Max PCB Circuit Area 10” x 8” x 3” = 240 in3 10 lbs BNC connectors 5 80 in2

29 System – Perf Reqs: Electrical Interfaces
Analog Output/Input ±15 V Signal Type Signal Direction Basic Analog Characteristics


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