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SPECIFICATION OF ENGINEERING MATERIALS

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Presentation on theme: "SPECIFICATION OF ENGINEERING MATERIALS"— Presentation transcript:

1 SPECIFICATION OF ENGINEERING MATERIALS

2 DESIGNATION OR IDENTIFICATION OF MATERIAL CLASS BY A NUMBER, LETTER, SYMBOL, NAME OR A COMBINATION IS CALLED SPECIFICATION. NORALLY BASED ON MECHANICAL PROPERTIES OR CHEMICAL COMPOSITION.

3 MATERIALS CLASSIFIED AND DESIGNATED AS PER FOLLOWING STANDARD
BIS- BEAURO OF INDIAN STANDARD AISI- AMERICAN IRON AND STEEL INSTITUTE SAE- SOCIETY OF AUTOMOTIVE ENGINEERS BS- BRITISH STANDARDS

4 DESIGNATION OF FOLLOWING MATERIALS ARE CONSIDERED---( AS PER IS)
CAST IRON PLAIN C STEELS TOOL STEELS LOW AND MEDIUM ALLOY STEELS (ALLOYING ELEMENTS < 10 % ) HIGH ALOY STEELS

5 DESIGNATION OF CAST IRONS FIRST SYMBOL FOR TYPE OF CAST IRON
NUMBER – INDICATES MINIMUM TENSILE STRENGTH SYMBOLS AS FG – GRAY CI WM – WHITE HEART MALLEABLE CI PM – PEARLITIC MALLEABLE CI SG – SPHEROIDAL GRAPHITE CI e.g. FG150 GRAY CI TS 150 N/SQ.MM IT IS GRAY CAST IRON WITH MIN. TS 150 N/SQ.MM OR MPa

6 WM250- WHITE HEART MALLEABLE CI WITH
MIN. TS=250 N/SQ.MM SG150- SPHEROIDAL GRAPHITE WITH MIN. TS=150 N/SQ.MM DESIGNATION ON THE BASIS OF MECHANICAL PROPERTIES… DESIGNATED BY TENSILE OR YIELD STRENGTH Fe- INDICATES STEEL E – INDICATES YIELD STRENGTH K- KILLED STEEL

7 IF E IS NOT SHOWN THEN TS IS CONSIDERED. e.g.
Fe 350 – STEEL WITH MIN. TS 350 N/SQ.MM Fe E 380 – STEEL WITH MIN. YIELD STRENGTH N/SQ.MM E- FOR YIELD STRENGTH Fe 410 K – KILLED STEEL WITH MIN TS 410 N/SQ.MM K- KILLED AND Fe FOR STEEL i.e. KILLED STEEL KILLED STEEL IS DEOXYDIZED FULLY SO THAT CASTING ARE SOUND AND FREE FROM BLOW HOLES.

8 0.4 % CARBON AND 0.8 % Mn DESIGNATION AS PER CHEMICAL COMPOSITION:
PLAIN C STEELS: e.g. 40C8 0.4 % CARBON AND 0.8 % Mn NUMBER AFTER C IS PERCENT OF Mn FOR Mn MULTIPLYING FACTOR IS 10 i.e. 10/100=1/10 SO 8/10=0.8 % NUMBER BEFORE C SHOWS % CARBON 40/100=0.4%

9 TOOL STEEL CONTAINING 0.1 % C , 0.4 % Mn
45 C 10 S 18 0.45 % C, 1.0 % Mn, 0.18 % S PLAIN C STEELS HAVE C, P, S, Mn, Si AS INGREDIENTS Except Mn all elements are considered 100% i.e. divide by 100, as 18/100 = 0.18 % DESIGNATION OF TOOL STEELS: 10 T 4 TOOL STEEL CONTAINING 0.1 % C , 0.4 % Mn T- INDICATES TOOL STEEL

10 ALLOYING ELEMENTS MULTIPLYING FACTOR Cr, Co, Ni, Mn, Si, W 4
DESIGNATION OF LOW AND MEDIUM ALLOY STEELS: FIRST NUMBER --- INDICATES % CARBON SECOND, FOURTH, SIXTH – INDICATES ALLOYING ELEMENTS THIRD, FIFTH, SEVENTH – INDICATES MULTIPLYING FACTOR/100 ALLOYING ELEMENTS MULTIPLYING FACTOR Cr, Co, Ni, Mn, Si, W 4 Al, Pb, Cu, Be, V, Nb, Ti, Mo 10 P, S, N 100

11 LOW ALLOY STEEL 0.4 % C , 1 % Cr, 0.3 % Mo
DIVIDE BY MULTIPLYING FACTOR i.e. 4/4=1 % FOR Cr, AND 3/10=0.3 % FOR Mo 35 Mn 6 Mo 3 ALLOY STEEL WITH 0.35 % C, 1.5 % Mn, 0.3 %Mo ALLOYING ELEMENTS MULTIPLYING FACTOR Cr, Co, Ni, Mn, Si, W 4 Al, Pb, Cu, Be, V, Nb, Ti, Mo 10 P, S, N 100

12 XT 75 W 18 Cr 4 V 1 DESIGNATION OF ALLOY STEEL & HIGH ALLOY TOOL STEEL
X- INDICATES HIGH ALLOY STEEL XT – INDICATES HIGH ALLOY TOOL STEEL MULTIPLYING FACTOR NOT USED FOR ALLOYING ELEMENTS NUMBER GIVES % OF ELEMENTS e.g. X 15 Cr 25 Ni 12 HIGH ALLOY STEEL 0.15 % C, 25 % Cr, 12 % Ni XT 75 W 18 Cr 4 V 1 HIGH ALLOY TOOL STEEEL % C , 18 % W, 4 % Cr, 1 % V

13 STATE THE MEANING OF THE FOLLOWING …
TOOL STEEL HAVING 0.7 % C Fe 470 W STEEL WITH MIN TS 470 N/SQ.MM AND HAVING GOOD WELDABILITY 45 C 10 S 18 STEEL WITH 0.45 % C, 1.0 % Mn, % S XT 60 W 12 Cr 4 V 1 HIGH ALLOY TOOL STEEL WITH % C, 12 % W, 4 % Cr, 1 % V

14 AISI- AMERICAN IRON STEEL INSTITUTION DESIGNATION
35C8 i.e %CARBON, 0.8 % Mn. AISI1035 i.e. plain carbon steel containing 0.35 % carbon. (Digit 1 indicates plain c steel.) AISI5140, AISI4140,AISI6150,AISI8640. 1st digit indicates type of steel. 2nd digit for predominant alloying element. 3rd &4th digit indicates% of carbon in hundredth.

15 e.g. 1 for plain carbon steel, 2 nickel series, 3 for nickel chromium, 31 for manganese steel. 4 for chromium steel. 41 for chromium-molybdenum steels, 51 for medium chromium, 61 Chromium-vanadium series. 92XX FOR SILICON SERIES. AISI5140 i.e. medium cr steel with 0.40%c.

16 THANKS !!!


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