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MULTIPROCESSOR SYSTEM ON CHIP (MPSOC) FPGA BASED INTELLIGENT CONTROLLER DESIGN FOR SHELL AND TUBE HEAT EXCHANGER Prepared By : RAJARSHI PAUL (Regd. No , Ph.D Student MIT, Manipal) Under the Guidance of : Dr. SHREESHA. C (HOD and Professor Dept. of ICE, MIT, Manipal) INTRODUCTION METHODOLOGY In any of the control application, controller design is the most important part. After mathematical modeling of the plant is completed, the control objective was set. Conventional controllers due to their steady transient disadvantages and more tuning parameters, often give tedious task. But to embed some kind of intelligence fuzzy logic and neural network based controller was designed. Next the proposed soft-computing based algorithm will be synthesized on Multi-Processor System on Chip (MPSOC) based FPGA. The experiments will be carried out in a heat exchanger test facility and on the proposed System on chip (SOC). M E T H O D L G Y Validating and Documenting the Research (6months) Phase 5: Synthesizing the model on FPGA (6 months) Phase 4: Designing and Simulation of control algorithm (6months) Phase 3: Developing mathematical model and study the dynamics of the plant (6months) Phase 1&2: Course work and Literature survey (1st year) COMPLETED RESULTS ANALYSIS (a) OBJECTIVES Our main aim is to design a control system with the outcome to support the shell and tube heat exchanger. The following objectives while performing the design are to be followed: To propose an appropriate control algorithm for shell and tube heat exchanger. To implement the proposed algorithm on Multiprocessor System On Chip (MPSOC) based FPGA. To evaluate the performance of the proposed algorithm. (b) Fig 2 : Real-Time Photographic view of the Plant (c) Fig 3: RTL Synthesis for FPGA Configuration – Quartus II Table I : Performance Comparison of different controllers PID CONTROLLER (CONVENTIONAL CONTROLLER) Control action Mp(%) [Peak-overshoot] Rise-time instants Settling time instants Nominal(35 ºC) 7 1600 3300 Step change(5 ºC) 1000 1500 Load (-2 ºC) - 1200 FUZZY LOGIC AND NARMA-L2 NEURO CONTROLLER Nominal(40 ºC) 700 Step change (5 ºC) 200 370 70 (d) Fig 4 (a,b) : Fuzzy logic Simulation with Rule Viewer Fig 4 (c,d): NARMA-L2 training and Real-Time Simulation using Matlab/Simulink SCOPE OF RESEARCH The issues which can be addressed clearly by the usage of FPGA in Control fields are as follows: Programmable System Integration Increased System Performance By Parallel Processing Total Power Reduction because FPGA consumes very less power. Reduction of Cost due to On-board-Processor. BACKEND DESIGN Software Programming platforms used Fuzzy logic Code in Matlab LabVIEW Program NEURAL NETWORK DESIGN IN Matlab/Simulink RESEARCH OUTPUT Presented research paper in International Conference ICCMEH-2014 “Statistical Analysis and implementation of Intelligent Controller for heat exchanger temperature process”, Rajarshi Paul, Dr,Shreesha.C and Dr.Shrikanth Prabhu. Fig 1 : Work flow schematics
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