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Heat Treatment and Coatings

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Presentation on theme: "Heat Treatment and Coatings"— Presentation transcript:

1 Heat Treatment and Coatings

2 Wallwork Group Robert Wallwork started business Expanded to Bury site
New site opened at Birmingham New Foundry opened at Bury Tecvac of Cambridge acquired 2006 Extensive NADCAP approval Upgraded vacuum department at Birmingham including new plant Tecvac changed name to Wallwork Cambridge 2016 Expanded offices at Bury and extension at Cambridge 2016 NADCAP Brazing accreditation added at Bury and Cambridge

3 Wallwork Heat Treatment
Group Information 4 Sites 270+ Employees Transport Heat Treatment Surface Treatment Coatings

4 Wallwork Heat Treatment
Wallwork Bury & Foundry Group Information 4 Sites 270+ Employees Transport Heat Treatment Surface Treatment Coatings

5 Wallwork Heat Treatment
Wallwork Bury & Foundry Group Information 4 Sites 270+ Employees Transport Heat Treatment Surface Treatment Coatings Wallwork Birmingham

6 Wallwork Heat Treatment
Wallwork Bury & Foundry Group Information 4 Sites 270+ Employees Transport Heat Treatment Surface Treatment Coatings Wallwork Birmingham Wallwork Cambridge

7 Wallwork Bury 110 Employees Group Head Office Group Aerospace Centre
24/7 Operation Vacuum Processes Vacuum Braze Sealed Quench Aluminum Processes Tufftride/Salt Bath Nitrocarburise Salt Bath Nitride

8 Wallwork Cast Alloys In house design & pattern making service
High quality heat resistant Nickel and Chromium (Ni/Cr) castings Solidworks design Traditional pattern making 3D printing

9 Bury Sites

10 Wallwork Birmingham 85 Employees 24/7 Operation AS9100 approved
Large Vacuum Sealed Quench Large Salt Bath Nitride Stress Relieve Chemical Blacking Solvent Vapour Degreasing

11 Birmingham Site

12 Wallwork Cambridge 80 Employees NADCAP Coatings AS9100 approved
Specialists in PVD and DLC Coatings Vacuum Processes NADCAP Vacuum Brazing Plasma Nitride Design and Manufacture of Vacuum Equipment World Class R&D Facility and Staff New Mechanical Testing Lab (2017)

13 Cambridge Site

14 Some Statistics 275 Employees on 4 Sites 18 S.Q and 26 vacuum furnaces
400+ customer orders a day 150,000+ Heat treatment jobs a year 46 trucks making 400+ drops a day Well qualified experienced staff with good demographics

15 Industries Tooling Aerospace Power Generation Biomedical Defense
Auto sport Automotive Oil and Gas

16 Scope of Treatments Hardening / tempering Annealing / normalising
Stress relieving Carburising / case hardening PVD/Magnetron coatings Vacuum carburising Nitrocarburising / Tufftriding Gas/Plasma Nitriding Vacuum Braze Temperature resistant alloy castings Titanium heat treatment Aluminium & Magnesium solution and ageing

17 Vacuum Brazing £2m investment in plant and equipment over the past two years Manchester and Cambridge sites processing components in accordance with NADCAP Birmingham site capable of processing components up to 2m long Manchester Rolls Royce approved to process to RPS194 12 strong team of technicians Professional metallurgical services available Express turnaround

18 Sample of Approvals NADCAP AS9100 ISO 14001 Airbus BAE Systems
Hawker Beechcraft Rolls Royce Bombardier Agusta Westland Goodrich / UTC Moog NMB SKF Meggitt Aerospace Eaton Boeing – “customer approval” Red Bull Mercedes

19 Any Questions?


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