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Understanding Pressure Sensors
Class 1: The Basics of Specifying Pressure Sensors April 7, 2014 Randy Frank
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Agenda Pressure Sensor Technologies Types of Measurements
Specifying Pressure Converting Pressure Pressure Ratings Example Measurements Other Issues Summary
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Technologies for Measuring Pressure
Bourdon tube Bellows pressure capsule Fiberoptic high (combustion) pressure Linear variable differential transformer (LVDT) Ceramic capacitive Stainless steel diaphragm / strain gauge Piezoelectric Microelectromechanical Systems (MEMS) Silicon capacitive Silicon piezoresistive
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Silicon Piezoresistive Pressure Sensors
Understanding Smart Sensors
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Type of Pressure Measurements
Gauge Absolute Differential P1 P1 P1 Vacuum Atmosphere P2 (a) (b) (c) Source:
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Example Pressure Measurements
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Gauge Pressure Example
Blood pressure Disposable invasive blood pressure:
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Specifying Pressure Pressure is measured in: Torr (mmHg) Inches of Hg
Inches and feet of water KiloPascals (kPa) and Pascals PSI (pounds per square inch) Bar and millibars
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Converting Pressure
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Online Pressure Calculators/Conversion
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Span Understanding Smart Sensors
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Effect of Temperature Offset Temperature Shift (0°C-70°C),
Typical: ±0.1 mV Temperature Effect on Resistance (0°C-70°C), typical: 2800 ppm/°C Temperature Effect on Span (0°C-70°C), Typical: ppm/°C For All Sensors BLVR-L01D
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Proof Pressure The level of pressure at which a component, pipe, tube, hose or other fluid passage will not yield during application of internal pressure.
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Burst Pressure The maximum pressure that a pressure sensor (diaphragm and/or package) can withstand before failure.
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Proof and Burst Pressure Example
Standard Pressure Ranges for BLVR-L01D Operating Range Proof Pressure Burst Pressure ±1 inH2O inH2O 300 inH2O
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Absolute Pressure Example
An altimeter is an absolute pressure gauge (measurement) that shows height above sea level. The air pressure to height above sea level conversion is frequently performed using a look up table. For example, 10,000 feet above sea level is 10.1 psia (69.7 kPa). Pressure altitude (halt) can be calculated using the equation: halt = (1-(psta/ )^ )x Where: halt is the height in feet and psta is the pressure in millibars (mb) or hectopascals (hPa) Look up table: Equation:
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Height of a Liquid Column
For a standing liquid, the absolute pressure at a depth H in a liquid is defined as: Pabs = P + (ρ x g x H) Where: Pabs is the absolute pressure at depth H in kg/m-s2 (or Pa) P is the external pressure at the top of the liquid, typically atmospheric pressure for open systems ρ is the density of the fluid (for example, pure water is 1 g/cm3 at 4°C and salt water is g/cm3) g is the acceleration due to gravity (g = 9.81 m/s2) ( ft/s2)) and H is the depth in meters or feet
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Using Pressure to Measure Flow: A Differential Pressure Example
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Calculating Flow q = cd π/4 D22 [2(P1 - P2) / ρ(1 - d4) ]1/2 Where:
q is the flow in m3/s cD is the discharge coefficient, the area ratio = A2 /A1 P1 and P2 are in N/m2 ρ is the fluid density in kg/m3 D2 is the orifice, venturi or nozzle inside diameter (in m) p1"> D1 is the upstream and downstream pipe diameter (in m) and d = D2 / D1 diameter ratio
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Other Issues Packaging related Media compatibility
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Pressure Sensor Connections
All Sensors Kavlico PCB Piezotronics High Pressure Sensors Industrial Products Pressure connection Electrical connection
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Media Compatibility All Sensors: This series is intended for use with non-corrosive, non-ionic working fluids such as air, dry gases and the like. A protective parylene coating is optionally available for moisture/harsh media protection. Kavlico: The stainless steel package configurations make them suitable for a broad range of media. AST: Whether measuring hydraulic pressure in a manifold or corrosive media such as sea water or hydrogen, the AST4000 pressure sensor provides a thick diaphragm to maintain long-term stability and use.
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Summary Pressure Sensor Technologies Measurements Specifying
Converting Ratings Packaging Issues A successful application considers all of them
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Topics Later This Week Tuesday - Sensor Compensation and Signal Conditioning for Piezoresistive Sensors Wednesday - Case Study: Developing a Smart Pressure Sensor Thursday - An Introduction to Intelligent Sensor Interfaces Friday - Sensors in Extreme Applications
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