1. Bread Production Line Screen Images

2. Plant Manager Process Engineer Energy Manager Maintenance Manager
Are we
meeting
OEE targets?
Which recipes are having quality issues?
Quality targets?
Are the Oven
Temps
Optimized?
Batch losses resolved?
Energy Manager
How much
energy are we
using?
Is the weather
affecting my
energy consumption?
Maintenance Manager
What machines
are causing
the most issues?
What is my
MTTF?
Are we reaching our Sustainable Initative Goals?
What machines need service
Are some machines consuming more energy than others?
During automation design are you evaluating:
A scalable architecture, to easily and successfully integrate multiple applications, from utilities to main process control?
Technology that easily integrates and moves information into your business systems?
Tools that are easily adopted and utilized by your engineering, operations, and maintenance teams?

3. The Factory Bread Line 1 – Anaheim, California
Natural Gas
Electricity
Weather
MIXER
PROOF OVEN
PACKAGING
Ingredients
Bread
Water
Scrap
Consumables
Alarms and
Events
Process
Data
OEE and
Downtime
Energy
Consumption
Production
Data
Weather
Data
Batch
Data
~10min Batches
1hr Shifts

4. Smart Devices and Tablets 4
Mobile O/S
Mobile Favorites
Windows 8 KPI
Windows 8.1
Desktop Clients
Workstation O/S
FT View SE Client
Wireless
Router
Managed Ethernet Switch for Control System Network (CSN) – FT Live Data & Ctrl to Ctrl Communications
FT View SE Server
Server O/S
RSLinx Enterprise Server
RSLinx Classic
FT Tag-based Alarm Server
FT Historian SE FTLD Interface
MSSQL Express
Microsoft SQL Server 2
Server O/S
SQL Server Standard
SQL Server Reporting Services
FT VantagePoint Server
Server O/S
FT VantagePoint Mobile
FT VantagePoint Portal
Excel 2013 (32bit)
FT Metrics Server
Server O/S
ODBC Data Source
FT Metrics3
Report Expert
FT Historian SE Server
Server O/S
Historian SE Server
FT Energy Metrix Server
Server O/S
Energy Metrix
Engineering Workstation
Workstation O/S
FactoryTalk View Studio
Domain Controller 1
Server O/S
For the Ctl Sys Domain
FT Directory Server
Server O/S
MS SQL Express 3
Managed Ethernet Switch for Control System Network (CSN) – FT Live Data & Ctrl to Ctrl Communications
Mix Area
ControlLogix
Proof Oven
ControlLogix
Packaging Line
ControlLogix
Notes:
For architectures making use of a domain, it is recommended to use more than one domain controller such that a host failure will not interrupt domain services.
For smaller applications, this can be co-located with the VantagePoint Server host.
Depending upon MSSQL licensing, this instance of Express could be removed and all SQL data logged to the existing MSSQL Standard instance.
For use with VantagePoint. Refer to the Mobility section in FAQ: FactoryTalk VantagePoint Frequently Asked Questions (

5. Unified Production Model (UPM)
Key Value Propositions – the UPM
Integration of all data sources and reports
Organized by Equipment
Sites, Areas, Lines, Assets
Key Performance Indicators for each Bread Line
Organized by Reporting Role
Energy Manager
Maintenance Manager
Plant Manager
Process Engineer
Modeled equipment for easy access to data from various data sources (FTHistorian, FTMetrics…)

6. Portal Content Themed Portal Access to the UPM via Menu Link
Key Value Propositions – Navigating the Menu
Themed Portal
Access to the UPM via Menu Link
Access to Role Based Reporting also via Menu Link

7. Portal Content Key Value Propositions – the Portal UPM
Portal Tree organized by as per UPM
Integration of Reports from various Data Sources
FTHistorian, FTMetrics
FTEnergyMetrix and Custom Database
Demonstration of various reporting tools
Dashboards
Trends
Excel Reports
SQL Server Reporting Services
Integration of Mobile Dashboards and Reports
Portal Tree organized by Reporting Roles

8. Portal Content Key Value Propositions – Dashboards
Drill from the Baking Overview
to the Line Overview to the
Equipment Detail Dashboards
Visualize Operation
of the Baking Line,
Performance and
Process Variables
Combine Energy
and Performance on
a single Dashboard

9. Portal Content Key Value Propositions – Line Reporting with Excel
Drill through to
current Batch Details
Current Line Performance
with high level details
Combined material and
Performance detail on
Batch Details report

10. Portal Content
Key Value Propositions – Trending Process and Performance Variables
Trend of overall
Line Performance:
OEE and Units Produced
Trend of Proof Oven
Temperatures

11. Portal Content Key Value Propositions – Role Reporting – Plant Manager
Provides Performance details
for each Machine in the Line
Line State (Idle, Slicing…)
based on Packaging Machine, with
ability to filter by Product and State
Provides Performance details
for the Site, with drill down
capabilities

12. Portal Content
Key Value Propositions – Role Reporting – Maintenance Manager
The Top 10 report provides a
quick overview as to what to
focus on to improve
overall performance
The Faults This Week report
includes Mean Time to Failure and
Mean Time to Repair
Report on your Top Alarms
by Duration from the Alarms
and Events Database

13. Portal Content
Key Value Propositions – Role Reporting – Energy Manager
For the Packaging Machine,
we can monitor and report on
Energy Consumption
Energy analysis based on
BatchID, Product, State or Shift
Overall weather conditions at site
- weather has a great affect on overall
Energy consumption at this Site

14. Trend of ingredients used
Portal Content
Key Value Propositions – Role Reporting – Process Engineer
Detailed review of
Ingredients used
Trend of ingredients used
Alarm Report

15. Mobile Content
Key Value Propositions

16. End