1. Manufacturing Productivity Solutions
Management Metrics for Lean Manufacturing Companies
Total Productive Maintenance (T.P.M.)
Overall Equipment Effectivity (O.E.E.)

2. What Is Provideam? Provideam is a software application which:
Connects to all types of production equipment
Collects data automatically (and manually if required)
Stores the data in an enterprise-class database
Provides sophisticated array of customisable OEE / Downtime Reports

3. Why Use Provideam? Provideam helps companies:
Reduce Losses
Increase Productivity
Accelerate Innovation
&
Drive Profits.
Companies who use Provideam get significantly more from their production equipment !

4. Who Uses Provideam? Leading companies in:
Electronics
Medical Devices
Food and Drinks
General Manufacture
have realised high impact results through their use of Provideam !

5. How Does Provideam Work?

6. What are the Key Benefits?
Provideam:
Provides instant visibility of OEE, Yield, Downtime etc.
Motivates Production Teams to Exceed Targets
Enables Comparison of Production Parameters – Part, Shift, Machine, Material etc.
Highlights the Effect of Changes in Material, Part, Operation on Machine Performance
Guides Machine Improvements & Investment
Reduces Administration Costs

7. What are the Key Benefits?

8. How is Provideam Used?
Current Status Enables Operators to Track Production in Real-time
Real-time Production Visibility Motivates Operators to Exceed Targets

9. How is Provideam Used?
Downtime Log Allows Technicians to Analyze Machine Failure Modes

10. How is Provideam Used?
Trend Reports Allow Production to be Monitored over any Time Period
Planners can Monitor if Targets are being Achieved

11. How is Provideam Used?
OEE Loss Reports Spotlight Main Causes of Loss by Level (Drilldown to Level3)
Lean Teams Analyse Losses, Implement Improvements and Monitor Results

12. Provideam Modules Main Components: Provideam Live Provideam Reporting
Provideam Data Entry
Provideam Administration
Provideam HardHat Middleware

13. Provideam Live Provideam Live is a Powerful Realtime Analysis Engine
It Enables Users to Monitor
The Status of Production Areas, Lines & Machines etc.
Key Performance Indicators
Downtime & Defect Issues as they Occur
All in Real-time

14. Provideam Reporting The Provideam Report Wizard Enables the User to;
Create Quickly and Easily, a Comprehensive Array of Customised Reports.
Query by Hour, Day, Week, Month or any Customised Period
Filter By Production Area, Line, Machine, Shift, Operator, Material etc.
Report on all the Popular Key Performance Indicators, KPI’s

15. Provideam Reporting
Report Wizard

16. Provideam Reporting
Tabular Reports

17. Provideam Reporting
Graphical Reports

18. Provideam Data Entry
The Provideam Data Entry Module Enables the User to;
Input Production/Downtime Data Manually for Unconnected Machines
Adjust/Comment on Data Collected Automatically
Consolidate Production Records with Lots/Work Orders – by Manual Entry or Bar Code

19. Provideam Data Entry

20. Provideam Administration
The Provideam Administration Module Enables the User to;
Configure Provideam to Model Users Manufacturing Environment.
Add/Modify Machines, Downtime Codes, Defect Codes etc.
Configure User Security Rights

21. Provideam Administration

22. Provideam Administration

23. Provideam HardHat Middleware
Provideam HardHat Middleware is a Highly Efficient Windows Service which;
Connects to All Types of Production Equipment
PLC’s
Moulding Machines
CNC Machines
PC Controlled Machines
Collects Data Automatically and Stores in Provideam Database
* HardHat can be installed on Several Servers to Distribute the Communications Processing Load.

24. Provideam Data Capture
Sometimes it is not possible to communicate directly with a machine.
E.g.:
Manual Machine
Old Machine
Machine where comms would be too expensive
In this situation Provideam recommend using the ProvDAQ which allows the user to monitor electrical signals on the machine to determine the state of the machine.
If the machine stops and the reason for the stop cannot be determined from these signals it is possible for the operator to indicate a reason via the illuminated pushbuttons. (For example if the machine is stopped because the material quality is poor.)

25. Advanced ProvDAQ
The Advanced ProvDAQ is a more sophisticated alternative.
During normal running the HMI screen is green.
When the Machine Stops the screen colour changes to red.
If the stop reason is not known, then ‘Not Logged’ is displayed as the stop reason.
The operator can then enter a reason by selecting the appropriate reason on the HMI

26. Advanced Integration
Even with machines which are highly automated it is sometimes necessary to allow for some manual stop reason assignment.
For example if the machine is stopped for a planned reason, such as Operator Training.
This can be facilitated in several ways.
Pushbuttons at machine – such as ProvDAQ
MMI at machine – for example Advanced ProvDAQ
SCADA at machine – eg modify existing SCADA at machine.
It is best to choose a method which suits best the individual machine and it’s environment rather then using one blanket approach.

27. Provideam Integration Partners
Provideam is developed and distributed by DTL Systems
Production Monitoring Consultancy
Data Collection Network Design
Network Installation
Provideam Integration
Provideam Training Program
Service Level Agreements (Maintenance Support)
3rd Party Integration (ERP, etc.)

28. Recap On Key Benefits Provideam’s Key Benefits:
Collects Data Automatically
Easy to Configure and Use
Real-time Production Visibility
Powerful Reporting Engine
Web Application
Leading companies realised high impact results through their use of Provideam !

29. Provideam Contact Details
If you would like further information on Provideam please contact Paul Mitchell at:
Tel
Fax
Or visit our website at:
Web