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Solar modules production line modernization
Prolog Semikor, LTD
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Project Goal Modernization of solar modules production line to enable production of highly effective solar modules with 4 contact tracks. Development of alternative power technologies in Ukraine. Production of devices and equipment used in solar power technologies. Implementing hi-tech production processes. 3. Creating up to 10 new jobs.
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Project Description According to the Association of Alternative Energy and Fuel Market Participants in Ukraine’s analysis, the annual volume of solar modules’ installation has reached MW/yr recently and is expected to grow up to 500 MW/yr. According to the Government of Ukraine’s programs, the share of alternative energy power plants is expected to reach at least 5 GW by 2020. Today’s market shows growing demand for highly efficient solar modules. Ukrainian market of solar modules is filled mainly with Chinese products that have about 17% of efficiency.
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Product Description Highly efficient solar modules with photoelectric convertors and 4 contact tracks. The rate of efficiency equals not less than 17.5% Reaching 30 MW/yr volume of production
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Investment project provides: - Solar modules production line modernization on Prolog Semikor LTD to enable production of highly effective solar modules with 4 contact tracks; - Monocrystalline silicon growth equipment modernization and reaching the 10% rate of radial variation or resistivity and concentration of oxygen impurities, as well as increasing ingot diameter to 220 mm.
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Present production process description
Today’s solar module production line consists of: a) 200 mm monocrystalline silicon ingots production Ingots are grown on 27 growth furnaces that allow the max diameter of 200 mm
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Present production process description
b) production of photoelectric convertors, in cooperation with JA Solar (China)
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Present production process description
c) Producing solar modules from photoelectric convertors: - automatic compounding into single circuit - placing circuits inside laminate plates on isolated glass sheets - polymerization process and creating multilayer structures - framing the plates with aluminum - connecting the plates to bypass diode junction box
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Present production process description
Known limitations of production process: max number of contact tracks: 3 max efficiency of production line: not more than 10 MW max efficiency of solar modules: 16,9%
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Technical description
Changes to be implemented to the production process: a) Modernizing the process of production and increasing diameter of ingots to 220 mm will enable increasing the total area of 156x156 mm solar modules by 5%. b) Modernization of solar modules production line to achieve production of 4 contact tracks modules, increase their size to 2000x1000 sq. mm, and increasing production power to 30 MW
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Indicators of project’s efficiency
Project budget: Modernization of silicon ingots production line: €200,000 Modernization of solar modules production line €150,000 3. Forming technology of production and producing pilot batch: €250,000 Total budget: €600,000
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Indicators of project’s efficiency
Expected financial results of the project: volume of solar modules sales: 30 MW/yr solar modules net cost: €0.4 per 1 W selling price: €0.5 per 1 W project payback: 4 years return of investments: 15.6% internal rate of return: 8%
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THE END Thank you!
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