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NFPA Technology Roadmap https://global.gotomeeting.com/join/735826189
Reducing Size Working Group Conference Call Mon, May 22, :00 PM - 1:30 PM CDT Dial: +1 (646) Access Code: 1
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Working Group Participants
ACCEPTED Kent Sowatzke Bimba Manufacturing Bill Durr Caterpillar Larry Wesley Muncie Power Products Brent Archer Proportion-Air TENTATIVE Marty Barris Donaldson Company POSSIBLE Chuck Rigali Alro Steel Mike Gust CCEFP Kevin Landhuis Danfoss Power Solutions QingHui Yuan Eaton Jonathan Gamble Enfield Technologies Veronique Bader Famic Technologies Hudson Keyler Gates Corporation Allen Rasmussen HECO Gear Shuhei Yamauchi Idemitsu Kosan Wiley Abner Netshape Technologies Tony Zingman Wandfluh of America Steve Cavera Yates Industries DECLINED Bruce Downard R. T. Dygert 2
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NFPA Anti-Trust Guidelines
Because of federal anti-trust laws, certain topics are not proper subjects for discussion at any NFPA function. In many cases, our members are competitors and any action or agreement which may eliminate, restrict or govern competition among members or their colleagues could be a violation of anti-trust laws. Those violating the anti-trust laws are subject to severe criminal and civil penalties. This means that we must not discuss any items falling within the realm of competitive practices, such as current or future prices, terms of service, discounts, production or productivity rates, allocation of markets, profit levels, credit terms, or refusal to deal with a particular supplier or customer. Please adhere strictly to these guidelines during all NFPA functions to protect yourself, your company and the NFPA from liability.
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Agenda 0:05 Welcome, call to order Roll call Anti-trust guidelines
Agenda review 0:10 Review Roadmap Elements 0:20 Review and discuss Research Challenge definition and connection to Customer Drivers 0:35 Discuss Research Challenge advances in the last two years 0:50 Review, discuss, revise and prioritize Research Targets and Objectives 1:20 Next steps 1:30 Adjourn 4
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Roadmap Elements Customer Drivers Research Challenges
The NFPA Technology Roadmap has three primary elements, each connected to the next in a chain. Customer Drivers Research Challenges Targets & Objectives Customer drivers are the business or technology objectives of fluid power customers. They help them serve the needs of their own customers, and are not necessarily connected to their use of fluid power. Research challenges are the broad areas of attention that must be addressed if fluid power is to meet or better meet the customer needs described by the drivers. Research targets and objectives quantify or describe successful strategies for pursuing the research challenges. As pre-competitive challenges, it is often difficult to be precise, but our targets and outcomes should provide direction for viable research projects. Increase energy efficiency Targets & Objectives? Increased productivity and performance Improve reliability Targets & Objectives? Increased availability/up-time Reduce size Targets & Objectives? Lower total and life cycle costs Build “smart” components and systems Targets & Objectives? Reduce environmental impact Targets & Objectives? Increased ease/predictability of maintenance Improve energy storage capabilities Targets & Objectives? Quieter machines Fast and accurate control Targets & Objectives? Machines that are compliant with safety regulations New materials Targets & Objectives? 5
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Research Challenge Research Challenges are the broad areas of attention that must be addressed if fluid power is to meet or better meet the customer needs described by the Customer Drivers. This Working Group will focus on the third Research Challenge. Increasing the energy efficiency of fluid power components and systems Improving the reliability of fluid power components and systems (e.g., increasing up-time, reducing maintenance requirements, making fluid power safe and easy to use) Reducing the size of fluid power components and systems while maintaining or increasing their power output Building “smart” fluid power components and systems (i.e., ones that perform self-diagnostics and troubleshooting and that integrate easily with “plug and play” functionality) Reducing the environmental impact of fluid power components and systems (e.g., lowering noise, eliminating leaks) Improving and applying the energy storage capabilities of fluid power components and systems Fast and accurate control New materials Questions for Discussion Is the definition of this Research Challenge clear and distinct from the other seven? If not, what changes would we recommend to the wording of the Research Challenge? 6
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Connection to Customer Drivers
Would improvements in this area of research challenge increase fluid power’s ability to meet the customer drivers? 1 = YES; 2 = MAYBE; 3 = NO CUSTOMER DRIVERS Reducing Size Increased productivity and performance 2.000 Increased availability/up-time 2.500 Lower total and life cycle costs 1.250 Increased ease/predictability of maintenance 3.000 Quieter machines Machines that are compliant with safety regulations 2.750 These weighted averages reflect the relative fluid power product sales volumes in each market segment (50% mobile hydraulics, 25% industrial hydraulics, and 25% pneumatics). Increased productivity and performance Increased availability/up-time Reduce size Lower total and life cycle costs Increased ease/predictability of maintenance Quieter machines Connections shown represent weighted averages < 2.000 Machines that are compliant with safety regulations Questions for Discussion Have we correctly identified the strongest connections between improvements in the areas of research challenge and fluid power’s ability to meet the needs represented by the customer drivers? If not, what changes would we recommend? 7
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Research Challenge Advances
Reducing the size of fluid power components and systems while maintaining or increasing their power output Research Targets and Objectives Advances Since the Last Roadmap Update Increase power density Additive manufacturing of compact power supply (electric motor-pump-valve-reservoir) for hydraulic ankle at UMN increased power density through weight reduction. Reduce size of systems 3D printing and additive manufacturing concepts for fluid power systems (ankle-foot orthosis, steerable pneumatic surgical needle, and hydraulic ankle) designed and prototypes realized. Up to 50% improvement in weight projected. 3D printed excavator boom study at Georgia Tech used a stress optimization technique to remove “unnecessary” load bearing material from conventionally manufactured boom. Up to 20% reduction possible. Integration of internal fluid passages into 3D printed boom demonstrated how system size can be reduced through integration enabled by additive manufacturing. Hybrid MEMS proportional valve at UMN combines desired flow rates and response times with smaller package size. Compact controlled Stirling power unit at Vanderbilt and free piston engine pump at UMN reduce overall system size and weight by integrating the pump and engine into a single assembly. Flexible hydraulic and pneumatic actuator research at UIUC and Marquette dramatically reduce the weight of human scale systems. Reduce weight of components Increase the intermittent to rated duty cycle ratio Improved material properties research and coating research needs identified in the recently released Manufacturing Roadmap would help this ratio. 8
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Research Targets and Objectives
Research targets and objectives quantify or describe successful strategies for pursuing the research challenges. As pre-competitive challenges, it is often difficult to be precise, but our targets and outcomes should provide direction for viable research projects. Reducing the size of fluid power components and systems while maintaining or increasing their power output Increase power density Reduce size of systems Reduce weight of components NEW – Increase the intermittent to rated duty cycle ratio Questions for Discussion Do the targets and objectives all represent fruitful areas of research investigation for this area? If not, what changes would we recommend? Are the targets and objectives stated as specifically as possible, while still maintaining a focus on pre-competitive inquiry? If not, what changes would we recommend? Are the targets and objectives listed in a priority order that reflects their likelihood of success? If not, what changes would we recommend? 9
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Next Steps Working Group conference calls are being held throughout May and June 2017. At their conclusion, a draft of the full Roadmap document will be produced and circulated for additional feedback. A final draft will be presented at the August 2017 NFPA Industry and Economic Outlook Conference. 10
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