1. Mike Anerella December 17, 2013
BNL LARP QXF Cold Mass Vertical Cold Test Facility Proposal Overview – Cost & Schedule
Mike Anerella
December 17, 2013

2. Goals
Description of current test capabilities
Description of the upgrades needed to meet test requirements
Upgrade and Operating Cost
Upgrade and Operating Schedule

3. Available Equipment (more later)
CTI Model 4000 refrigerator (~ 320 L/hr)
Ø710 mm, 6.1M Vertical Test Dewar
ILC Service Cryostat
(under construction)
Other:
30T/5T Crane Hook max. height = 7.6 m/ 8.3? m
Dewar height above floor = 0.9M
(max. coil length ~ 6M)

4. Installation Location – high bay of Building 902
Nash Pump
He refrigerator
Dewar 3
Service cryostat

5. Scope Complete service cryostat assembly & commission unit
Design / build 1.9K, 22KA vertical dewar within existing dewar
Design / upgrade power supplies, energy extraction, quench protection systems, data acquisition
Analyze, satisfy test requirements
Andy / Paul
Piyush
Joe

6. Service Cryostat schedule
Assembly is nearly complete
Transfer line length depends on final cryostat location
Performance established by end of April

7. Service Cryostat Commissioning Cost
$145K total, FY14

8. design / construction schedule
Engineering & design must be completed sometime in FY14 to meet 8/15 test schedule
→ need ~ $370K in FY14
Controls / DAQ =
Smallest float;
→ need $173K for M&S in FY14
Approx. 3 months of schedule float

9. design / construction cost
TOTAL COST
1.9K mechanical
4.5K mechanical
electrical
Notes:
no contingency
Details in backup slides

10. LQXF test operating schedule
Schedule (for now) assumes 12 hr. test / 16 hr. cryo days
48 days total
8 days before test
Note:
Functional Test Requirements specifies 2 month total testing time including installation, cool down, test, warm-up & removal (close!)
Assumes great efficiency via connectors
Details later (Joe)
6 days to disconnect

11. LQXF test operating cost
$376K total labor & material, FY14 – 1308 M-H

12. MQXF test operating schedule
Schedule (for now) assumes 12 hr. test / 16 hr. cryo days
30 days total
8 days before test
Note:
Functional Test Requirements specifies 1 month total testing time including installation, cool down, test, warm-up & removal
→ can be achieved by using a second top hat
Assumes great efficiency via connectors
Details later (Joe)
6 days to disconnect

13. MQXF test operating cost
$168K total labor & material, FY14 – 756 M-H

14. (NO contingency, no measuring coils)
Summary
$1.4M total cost to design, build, install VTF, commission service cryostat
(NO contingency, no measuring coils)
Proposal heavily leverages existing infrastructure:
320L/hr helium refrigerator
Ø710 mm diameter, 6.1 m long test dewar
Nash-Kinema bar vacuum pump
1.9K external heat exchanger (ILC service cryostat)
30KA Power supply
IGBT’s, HV, LV data loggers, DAQ, etc.
Work can be completed in time for LQXF mirror assembly test, provided funding is available in FY14 for engineering and design ($370K), service cryostat commissioning ($145K) and electrical LLP’s ($173K);
→total FY14 funding needed = $688K
Proposal (almost) meets FTR schedule for LQXF
Proposal meets FTR schedule for MQXF by adding a 2nd top hat
Vertical – early - testing of cold mass provides greatest risk reduction for LARP

15. Backup slides

16. (FNAL) MQXF testing costs (from June 2013 review)
$3M total construction cost
$180K per test in production,
2 cold masses at a time!
Only $41K material per test!

17. Design/ Construction Electrical costs

18. Design / construction Mechanical costs
4.5K
1.9K add’l

19. LQXF testing time & resources
150% = 12 hr. work day • 200% = 16 hr. work day

20. MQXF testing time & resources
150% = 12 hr. work day • 200% = 16 hr. work day

21. 1.9K heat exchanger